Implementation of Integrated Operations in Hydro SPE Bergen 18.04.07 20061214
Integrated Operations in Hydro focus and approach Dato: 20061214 Side: 2
IO is advanced technologies and increasing data volumes, but..
the key is new work processes and collaboration models Offshore PP Contractors Service companies Hydro Sandsli 24/7 Dato: 20061214 Side: 4
we want faster and more informed decisions Economics Risks Engineering Days/Weeks Petrophysics Geology Reservoirand Production technology Petrophysics Geophysics Geophysics Geology Economics Risks Engineering Reservoirand Production technology Hours Dato: 20061214 Side: 5
Integrated Operations in Hydro some key decisions.. Dato: 20061214 Side: 6
Broadband offshore/onshore network for Hydro operated fields in the Northe Sea Oseberg East Oseberg C Troll B/C Oseberg Field Centre Oseberg Sør Brage Sture Sandsli Heimdal Grane Dato: 20061214 Side: 7
Upgraded infrastructure, standardization, ICT security (SOL) IP21 IP21 Dato: 20061214 Side: 8
A series of pilots; exampel: Fiscal meetering Hours Reduced man hours offshore Offshore 1990 1995 2000 2005 2010 Onshore Expert Alarm System (EAS) New work processes offshore/onshore and improved quality control made possible through new technology Dato: 20061214 Side: 9
Integrated Operations in Hydro deep implementation Dato: 20061214 Side: 10
The wheels must spin together New information and communication technologies New work processes and task allocations Motivated people and improved work organization Dato: 20061214 Side: 11
Implementation og Integrated Operation are major change projects and follow Hydros Capital Value Process Idèvalidering IO Gap analyse (Critical Performance Analysis,CPA) IO MTO analyse (CORD) (evt.forts.dg4) Detaljert teknisk spesifikasjon Bestilling, innkjøp, installations onshore/offshore Opplæring og trening (forts.) Identifikasjon og prioritering av forbedringsområder/ arbeidsprosesser Definisjon av IO tiltak for prioriterte arbeidsprosesser/ aspekter Funksjonsanalyse og allokering Beskrivelse av endring av prioriterte arbeidsprosesser/ aspekter. Avsjekk/knytting til APOS (LP/BP) ITT prosess Kostnadsestimat, Captital Expenditure Proposal, CEP APOS arbeidsprosess dokumentasjon/ oppdatering (LP/BP) Forberedelse til oppstart Opplæring og trening Oppfølging/ brukerstøtte Erfaringsdokumentasjon og logging Bruker undersøkelser Kost/nytte for prioriterte arbeidsprosesser/ aspekter Spesifikasjon av IO tiltak inkl. Samhandlingsløsninger, Process Data Portal (PDP), arbeidsflater (D2I) Erfaringsoverføring Business Case Verifikasjon av Business Case How to Change (H2C) Dato: 20061214 Side: 12
for anchoring and definition of change requirements we apply standard methodologies including: Aspekt SORTERT J Strømningskontroll (slugging, sand, korrosjon osv) B Gass system C Optimalisering av vanninjeksjon E Begrenset tilgang til plattformen M Brønnkapasitet I Testing, prøvetaking og allokering F Prosess og utstyrsbegrensninger K Tilgang på data og applikasjoner N Omega Nord L Kompetanse og kapasitet H Relasjon på tvers av fagenheter G Arbeidsprosesser i hav og mellom havland A Problemutstyr D Arbeidsrelasjoner hav land SUM 59 % 53 % 46 % 46 % 45 % 38 % 38 % 34 % 34 % 28 % 24 % 21 % 17 % 16 % Relativ betydning 60 % 50 % 40 % 30 % 20 % 10 % 0 % J B C E M I F K N L H G A D Aspekt Critical Performance Analysis (CPA) Visjon, strategier og verifiserbare mål 1. Kartlegge stillinger 2. Kategorisere funksjoner ihht. rolle 3. Foreløpig fordeling av funksjoner til sjø og land 4. Ny fordeling av funksjoner på stillinger IO MTO analysis (CORD) sjø sjø Administrasjon Utførende Besluttende land land Dato: 20061214 Side: 13
Integrated Operations in Hydro, field cases Brage Operations & Maintenance Troll Oil Production Optimization Oseberg East Drilling Dato: 20061214 Side: 14
Challenge Brage: Operations and maintenance, increasing unit costs Production bbl/d Planned shutdown Revised Shutdown 40 000 20 000 2002 2003 2004 2005 2006 2007 2008 2009 2010 2002 Dato: 20061214 Side: 15
Common callenge for most/all mature fields in the North Sea.. Dato: 20061214 Side: 16
Brage IO MTO (CORD): 720 activities mapped.. Dato: 20061214 Side: 17
Brage Operation Centre, Xfunctional, short distances Geo diciplines Production eng. Operation Landscape Intelligent Work Spaces Reservoir eng. Operations Collaboration Room Dato: 20061214 Side: 18
ICT integrated part of new work processes Dato: 20061214 Side: 19
Brage linked to Operations Centres for Heavy Rotating Machinery and Fiscal Meetering Dato: 20061214 Side: 20
Integrated Operations part of the Brage success story Brage 2010 + Phase3 Brage 2010 + Phase 2 New initiatives Integrated Operations 2003 > 2005 Brage 2010 + Phase 1 New Operations model Cost reduction 100 MNOK/yr Among best 3 on i McKinsey benchmark Brage tops McKinsey comparison (20060623) Hydro ranks very highly in McKinsey s comparison of cost levels and production efficiency for operators on the Norwegian, Danish and British continental shelves. In the evaluation, covering a total of 44 fields, Brage was the best in terms of cost levels. 2002 2003 2004 2005 Dato: 20061214 Side: 21
Integrated Operations in Hydro, field cases Brage Operations & Maintenance Troll Oil Production Optimization Oseberg East Drilling Dato: 20061214 Side: 22
Troll Oil Field TROLL C SONGA DEE TROLL B WEST VENTURE Dato: 20061214 Side: 23
Challenge Troll Oil: Production optimization Dato: 20061214 Side: 24
1 j 0 u 5 l S m3/ d 0 2 j 80 60 40 20 0 u 5 l 240 20 20 180 160 140 120 10 3 j Production Ove rview Trend u 0 l 5 4 j u 0 l 5 Prognosis j 5 u 0 5 l u 6 l j 0 5 7 j u l 05 8 j 0 u 5 l 9 j u 5 0 l 1 j 0 0 5 ul 1 ul 5 j 0 1 2 j u l 0 5 3 1 j u l 0 5 1 4 Olje Vann u 0 l 5 j Vaeske Gass 1 5 j 0 5 ul 1 st N st. sep. pr. Oil Prodn. Gas Prodn. F.F. Oil F. F. Water F.F. Gas Produksjonsover si kt : 1 6 j ul 5 0 1 j 7 ul 0 5 1 j 8 u 0 5 l Water. Prodn Compressor data ( Actual ) net Los ( Plan ) SMP Budget 1 j 9 u l 0 5 2 u j 0 l 5 0 j 2 1 u l 0 5 j 2 2 u l 0 5 2 u 3 j 0 5 l 24 u 0 5 j l 2 5 j u 0 5 l 6 j 2 0 u 5 l 2 7 j u 5 0 l 2 8 økkeldata 150 2, 000 9, 200, 000 0.9 0. 75 0. 85 1, 000, 000 j u 0 l 5 9 2 j ul 5. 8 5 0 3 j 0 ul 5 0 Plan Prognose Kluster oversi kt 24t t 12t 1t t Siste verdi Well K 11 Multiphase Meter X % Gas Oil Water X Sm y Sm z Sm 3 / h 3 / h 3 / h 70 % 55 % X % X % X % Gas flow A Sm 3 / H Oil flow A Sm 3 / H Water flow A Sm 3 / H IP21 work spaces Troll Oil prod. optimization Well 4D Response Platform Overview Field Layout Permeability Map Well Permeability Well Subcrop Production Loss Report Production Overview Data display 3 1 j ul 0 5 Trend Page Group Workspace Well Monitor Well Detail Well Workspace Chemical injectional Well Test Test Separator Barrier Test Dato: 20061214 Side: 25
Offshore/onshore team collaboration around the same real time data Onshore decision and support Utførende Offshore/CCR execution Dato: 20061214 Side: 26
Improved daily production Oil Rate Dato: 20061214 Side: 27
Integrated Operations in Hydro, field cases Brage Operations & Maintenance Troll Oil Production Optimization Oseberg East Drilling Dato: 20061214 Side: 28
Challenge Oseberg East: New Drilling Capagne, limited POB 25 20 Mbbls 15 10 Eksisterende Ny produksjon UN ETV UO MO 5 OWC: LOSST: 2884 0 1999 2004 2009 2014 2019 2024 Dato: 20061214 Side: 29
Oseberg East New Drilling Capagne made possible through new collaboration models.. Hydro Xdisiplinary integration Offshore Land Mwd/Lwd/DD BHI/Baker ISD KCAD Xtrening Mudlogging Data management Drilling and completion fluids Sementing Xtrening Drilling contractor Casing/liner service Wellhead Service Xtrening Kompletion 3.party equipment Dato: 20061214 Side: 30
3D vegg Glassvegg med skyvedør 8 cuber and Operations Concept Petec/Drilling OPC Petec/Drilling Boring G&G Smartboard 3 PDS/ISD 4 900mm Smartboard Whiteboard Whiteboard Geodiciplines Production technology Drift/Petek Res OPC Prod., Operation&maint. Reservoir technology 1 1 1 Operation & maintenance Dato: 20061214 Side: 31
Integrated Operations Oseberg East collaboration Petec/Drilling Boring G&G 3D vegg Smartboard Whiteboard 900mm Glassvegg med skyvedør PDS/ISD 3 Smartboard 4 Whiteboard 8 cuber Dato: 20061214 Side: 32
Integrated Operations on the NCS closing comments Dato: 20061214 Side: 33
Integrated Operations NCS strong industry focus important OLF OLF OLF NPD JIP JIP JIP NCS the world leading DOFF region, CERA (edrifforum 22.03.07) Dato: 20061214 Side: 34
IO important initiative to break old barriers and leverage our total competence.. E&P Integrated Operations Dato: 20061214 Side: 35
IO challenges we need top down, bottom up and middle out engagement Dato: 20061214 Side: 36
OLF G1/G2 Smarter data G2 G1 2006 2009 2012 2015 Dato: 20061214 Side: 37
and we have just started! Brown fields, green fields, new rigs Dato: 20061214 Side: 38
Dato: 20061214 Side: 39 Thank you for your attention