Borregaard s bioraffinerimodell Finnes det noe læring å høste? Skog og Tre 2014 28. Mai 2014 Clarion Hotel Oslo Airport Gardermoen Gudbrand Rødsrud Teknologidirektør Forretningsutvikling Borregaard AS 1
Borregaard is the global leader in biobased chemicals High value added through full raw material utilisation Borregaard s biochemicals are sustainable and environmentally friendly substitutes to petrochemicals
Borregaard is the world s most advanced biorefinery Integrated production system serving diverse markets WOOD 1000 kg Residues from wood 400 kg 400 kg 50 kg 3 kg Specialty cellulose Lignin Vanillin Bioetanol Construction materials Concrete additive Food Car care Cosmetics Animal feed Perfumes Paint/varnish Food Agrochemicals Pharmaceuticals Pharmaceutical industry Tablets Batteries Bio fuel Textiles Mining Filters Oil field chemicals Paint/varnish Soil conditioning
Trussel: Kortfiber eter seg innpå langfiber markedene Spes. 1,5 Tekstil 4,3 mill tonn Emballasje?? mill tonn Trykkpapir 91 mill tonn +4-7% +9% +4% Mykpapir 32 mill tonn +4% - 2-3% Før brukte man 70% langfiber (bartrær) i tekstiler, Nå bruker man 30% gran og 70% løvtre Eter og acetat er foreløpig dominert av langfiber Løvtreprodusenter er i ferd med å trenge seg inn også på disse markedene. Løvtre i lavkostland, plantasjer, store enheter, kosteffektive Strategi for å overleve: SPESIALISERE OG EFFEKTIVISERE kontinuerlig
From paper mill to biorefinery MFC C4 C8 alcohols DOP
Value and price Optimal use of biomass - differentiation High OK Food Feed High Materials Quality and price Bio-chemicals Paper Bio-fuel - Bio-ethanol - Bio-diesel - Bio-gas Low OK Bio-energy -Heat & power - Bio-oil - Pellets Low
Biomass to products conversion options (Partly degraded) Natural polymers Chemical or mechanical processing Marketable products Pretreatment & Separation Liquefaction/ hydrolysis - Enzymatic - Weak acid -Strong acid Sugar in solution Fermentation Chemical conversion - Biocehmicals - Biomaterials - Proteins Pyrolysis bio-monomers extraction, chemical and catalytic conversion - Biofuel Gasification Synthesis gas, CO + H2 fermentation or purification, catalytic synthesis & refining Energy Combustion Burning
8 The Exilva Project
10 µm Human hair Typical diameter 75µm ( 20 200 µm) Typical length 2 50 cm (20 000 500 000 µm) Microfibrillated cellulose (MFC) Cellulose fiber in paper Typical diameter 20 60 µm Typical length 2-3 mm (2000 3000 µm 10 µm Microfibrillated cellulose (MFC) Typical MFC diameter 10 100 nm (0,01 0,1 µm) Typical Typisk length diameter 2 10 3 mm 100 (2000 nm (0,01 3000 µm) 0,1 µm) Typisk lengde opp til 100µm 10 µm
The Exilva Project The first step towards commercialisation Exilva has the potential to become a new business area First plant to verify market and technology Location: Sarpsborg, Norway Capacity: approx. 2000 mt Investment estimate: 200-400 mnok Decision on investment during 2014 Construction time: approx. 18 months 10
The BALI Project Gisle L. Johansen SVP R&D, Business Development and Fine Chemicals 11
The BALI project Borregaard value chains Cellulose Bleached cellulose Specialty cellulose Sarpsborg sulphite mill Bioethanol Vanillin Sarpsborg biorefinery Lignin External sulphite mills Lignin Borregaard LignoTech production sites Lignin BALI plant Cellulose Sugar Bioethanol Biochemicals 12
BALI process in a nutshell Mechanical biomass handling Chemical pretreatment lignin cellulose Enzymatic hydrolysis sugar Fermentation Ethanol, Chemicals Yeast Chemical lignin processing Chemical processing BALI process
Nytt Norsk Bioraffineri - NNB UMB-IKBM UMB-IFA
Value and price Tosidig fokus High Quality and price OK Profit High Low Volume Low OK Volume Low High Innovasjon Effektivisering Tosidig fokus i markedet: Nisjeprodukter for å toppe profit Volum produkter for å skaffe størrelsesfordeler Tosidig fokus internt: Innovasjon Kontinuerlig effektivisering
Vær forberedt på dynamikk I et bioraffineri vil markedene for de forskjellige strømmene sjelden være i balanse Vær forberedt på dynamikk Velg fleksible teknologier og alternativer som har mulighet til utvikling Bygg en kultur som alltid er på jakt etter muligheter og forbedringer