DUPLEX POWER PUMP 8 STROKE
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1 GARDNER DENVER nd Edition July, 1997 DUPLEX POWER PUMP 8 STROKE MODEL FXX B PARTS LIST
2 MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER AND OPI PARTS AND SUPPORT SERVICES Gardner Denver and OPI genuine pump parts are manufactured to original tolerances and designed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver and OPI distributor offers all the backup you ll need. A worldwide network of authorized distributors provides the finest product support in the pump industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by the Gardner Denver Machinery Inc. Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner Denver and OPI pump needs with these services: 1. Trained parts specialists to assist you in selecting the correct replacement parts. 2. A full line of factory tested pump lubricants specifically formulated for use in Gardner Denver and OPI pumps. 3. Repair and maintenance kits designed with the necessary parts to simplify servicing your pump. Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Machinery Inc. Gardner Denver Machinery Inc. Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL Memphis, TN Phone: (217) Phone: (901) Fax: (217) (800) Fax: (901) INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder end of the frame (cradle area). All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per pump or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a pump, stand at the power end and look toward the fluid end. Right Hand and Left Hand are indicated in parenthesis following a part name, i.e. (RH) & (LH), when appropriate. For Operating and Service Instructions see: SERVICE MANUAL Page 1
3 TABLE OF CONTENTS Maintain Pump Reliability and Performance With Genuine Gardner Denver Parts and Support Services Instructions For Ordering Repair Parts Menu/Matrix Frame Group Jackshaft Oil Stop Head Eccentric & Shaft Eccentric Shaft Bearing Connecting Rod & Crosshead Fluid Cylinder thru 14 Stuffing Box For Iron Fluid Ends Stuffing Box For Steel Fluid Ends Stuffing Box Gland (Optional Equipment) Cylinder Liners Piston Rods & Nuts (API No. 3 Taper) Steel Insert Type Piston Standard For Slush, Grout & Cement Service (API No. 1 Taper) Follower Type Fluid Piston For Water And General Service (API No. 1 Taper) Follower Type Fluid Piston For Water And General Service (Continued) (API No. 1 Taper) Solid Iron Type Piston With Cast Iron Rings Standard For Oil Service (API No. 1 Taper) Cup Type Pistons Iron & Steel For Oil and General Service Bronze For Water Service API No. 1 Taper (Optional) , 24 Wing Guided Valve With Rubber Insert (Slush, Water, Grout & Cement Service) Wing Guided Valve Hardened Steel Without Insert (Oil Or General Service) Wing Guided Valve Without Insert (Oil, Water Or General Service) Wing Guided Gravel Valve Hardened Steel With Rubber Insert (Slush, Grout & Cement Service) Wing Guided Gravel Valve Hardened Steel With Rubber Insert (Slush, Grout & Cement Service) Wing Guided Gravel Valve Bronze Without Insert (Water Service Standard) Center Guided Valve Hardened Steel Without Insert (Oil Or General Service) Center Guided Valve Hardened Steel With Rubber Insert (Slush, Grout & Cement Service) Fitted center Guided Valve Steel Without Insert (Oil Or General Service Standard) Fitted center Guided Valve Steel With Carboxylated Rubber Insert (Slush, Grout & Cement Service) Durabla Valve Stainless Steel General Service (Optional) Delrin Ball Valve General Service (Optional) Ball Guided Spherical Valve Oil, Water Or General Service (Optional) Valve Seat Puller Wing Guided & Gravel Type (Optional Equipment) Valve Seat Puller Wing Guided & Delrin Ball (Optional Equipment) Valve Seat Puller Center Guided (Optional Equipment) Valve Seat Puller Center Guided Type (Optional Equipment) Liner Puller (Optional Equipment) Crosshead Pin Bushing Puller (Optional Equipment) Relief Valves (Optional Equipment) Surge Chamber Discharge (Optional Equipment) , 45, 46 Rod Oiler (Optional Equipment) , 48 Page Page 2
4 DUPLEX POWER PUMP 8 STROKE MODEL FXX B MENU/MATRIX NOTICE TO CUSTOMER To find the construction options for your pump unit, FILL IN THE BALANCE OF LETTERS OR NUMBERS FROM YOUR UNIT NAMEPLATE. COLUMN NUMBER: Follow the line down and over from each space thus filled in to find the appropriate construction option with which your machine is equipped. The number 9 in any column space indicates NOT APPLICABLE. The number 8 in any column space indicates special design refer to factory order ticket. COLUMNS 1, 2 & 3 BASIC FAMILY COLUMN 4 TYPE SERVICE MASTER CYLINDER SIZE CONSTRUCTION 7 1/2 2 pc 5 1/2 1 2 pc 5 1 pc 5 2 pc Cast Iron Cast Iron Cast Iron Cast Steel Slush A B C D Grout & Cement E F G H Oil J K L M Water N P Q General R S T U COLUMN 5 SIZE SELECTIVE (Master Size) (Master Size) A. 7 1/2 (7 1/2 ) G. 5 1/2 (7 1/2 & 5 1/2 ) B. 7 1/4 (7 1/2 ) H. 5 (7 1/2, 5 1/2 & 5 ) C. 7 (7 1/2 ) J. 4 1/2 (5 1/2 & 5 ) D. 6 3/4 (7 1/2 ) K. 4 (5 1/2 & 5 ) E. 6 1/2 (7 1/2 ) L. 3 1/2 (5 1/2 & 5 ) F. 6 (7 1/2 ) M. 3 (5 ) COLUMN 6 DESIGN VERSION COLUMN 7 LINER MATERIAL SELECTIVE A. Bronze Standard for Water Service B. Hardened Steel Standard for Slush, Grout & Cement, Oil and General Service C. Stainless Steel Optional COLUMN 8 PISTON TYPE SELECTIVE A. Bronze Follower Type with Regular Cure Packing (Standard for Water Service) B. Bronze Follower Type with Rock Hard Packing (Optional for Water Service ) C. Iron Follower Type with Regular Cure Packing (Standard for General Service) D. Iron Follower Type with Rock Hard Packing (Optional for General Service) E. Iron Solid Type with Cast Iron Rings (Standard for Oil Service) F. Steel Insert Type (Standard for Grout & Cement and Slush Service) G. Bronze Cup Type (Optional) H. Iron Cup Type (Optional) J. Steel Cup Type (Optional) F X X B COLUMN 9 PISTON ROD MATERIAL & PACKING SELECTIVE A. Bronze Rod & Molded Rubber & Duck Packing (Standard for Water Service) D. Hardened Steel Rod & Molded Rubber & Duck Packing (Standard for Oil, General, Slush, Grout & Cement Service) G. Chrome Plated Rod & Molded Rubber & Duck Packing (Optional for Oil, General, Slush, Grout & Cement Service) K. Stainless Steel Rod & Molded Rubber & Duck Packing (Optional for Water Service) COLUMN 10 FLUID VALVE SELECTIVE A. Bronze Wing Guided Type without Insert (Water Service) B. Bronze Wing Guided Type with Rubber Insert (Water Service) C. Iron Wing Guided Type without Insert (Oil, General or Water Service) D. Steel Wing Guided Type without Insert (Oil or General Service) E. Steel Wing Guided Type with Rubber Insert (Slush or Grout & Cement Service) F. Steel (Gravel Type) Wing Guided with Insert (Slush or Grout & Cement Service) G. Steel Center Guided without Insert (Oil or General Service) H. Steel Center Guided Type with Rubber Insert (Slush or Grout & Cement Service) J. Steel Center Guided Type with Polyurethane Insert (Slush or Grout & Cement Service) K. Steel Seat & Delrin Ball (Optional) L. Stainless Steel Seat & Delrin Ball (Optional) M. Stainless Steel Durabla (Optional) N. Bronze Ball Guided Spherical (Optional) P. Steel Ball Guided Spherical (Optional) Q. Stainless Steel Ball Guided Spherical (Optional) COLUMN 11 OPTIONAL EQUIPMENT SELECTIVE Page 3
5 300FXX799 FRAME GROUP All FXX Ref. No. Name of Part Qty. Part No. FRAME ASSEMBLY, Includes Ref. Numbers 2, 3, 4, 7, 8, 9 & FXX001A 2 FRAME STUD A338 4 NUT B3 7 ELBOW D4 8 PLUG AA4 9 PLUG AA7 10 PLUG A5 49 PLATE INSPECTION PXD GASKET HOOD FXX SCREW AA1 59 PLUG A9 70 BAFFLE, Piston Rod FXX NUT T137 * STUD A6 * NUT B5 * PLATE INSPECTION FXX723 * GASKET C1180 * SCREW EE040 * COVER, CRADLE FXY225 * STUD A466 * NUT H1 * Not Shown Page 4
6 301FXX799 JACKSHAFT All FXX Ref. No. Name of Part Qty. Part No. JACKSHAFT ASSEMBLY, Includes Reference Numbers 28, 29 & FXX GASKET C GREASE FITTING E5 28 JACKSHAFT FXX GEAR DRIVER FXX KEY, Jackshaft to Gear C56 31 SLEEVE SHAFT FXX HOUSING BEARING FXX SEAL OIL, Bearing Housing G5 34 SPACER, Bearing FXX BEARING, Jackshaft W4 36 PLATE BEARING RETAINING FXX SEAL OIL, Bearing Retaining Plate G19 38 SCREW, Housing & Retaining Plate EF COVER SHAFT EXTENSION FXX SCREW, Shaft Extension Cover A68 71 KEY, JACKSHAFT B Page 5
7 303FXX799 OIL STOP HEAD All FXX Ref. No. Name of Part Qty. Part No. OIL STOP HEAD ASSEMBLY, Includes Reference Numbers 41, 42, 44, 45, 46, 47 & FXX GASKET BC177N 42 OIL STOP HEAD FXX PLATE RETAINER FXX GASKET F9 46 SCREW EE RING JUNK BC GLAND PXD NUT B5 73 PACKING BG Page 6
8 302FXX799 ECCENTRIC & SHAFT All FXX Ref. No. Name of Part Qty. Part No. 1 ECCENTRIC FXX SHAFT ECCENTRIC FXX KEY C68 304FXX799 ECCENTRIC SHAFT BEARING All FXX Ref. No. Name of Part Qty. Part No. 20 SLEEVE SHAFT AUX18 21 SEAL OIL G7 22 BEARING C33 23 SHIM (Used opposite 25C973 Gasket) B20 24 GASKET (Used opposite 77B20 Shims) C PLATE BEARING COVER FXX SCREW EF GREASE FITTING E Page 7
9 305FXX799 CONNECTING ROD & CROSSHEAD All FXX Ref. No. Name of Part Qty. Part No. 11 CONNECTING ROD ASSEMBLY, Includes next two items FXX417 BUSHING (Eccentric End) FXX421 BUSHING (Crosshead End) FXX CROSSHEAD FXX PIN CROSSHEAD FXX PLATE RETAINER FXX SCREW EF06D 16 SCREW EE04D 17 WIRE A Page 8
10 FLUID CYLINDER 306FXX799 A Page 9
11 FLUID CYLINDER FXXA_B FXXE_B FXXJ_B FXXN_B Ref. FXXR_B No. Name of Part Qty. Part No. FLUID CYLINDER ASSEMBLY (RH) *, Includes Ref. No. 1 & FYY029B FLUID CYLINDER ASSEMBLY (LH) *, Includes Ref. No. 2 thru FYY029B 1 CYLINDER FLUID (RH) * CYLINDER FLUID (LH) * STUD, Cylinder to Frame A557 4 STUD, Cylinder Head A183 5 STUD, Valve Cover A92 6 STUD, Discharge Manifold L4 7 NUT, Cylinder to Frame Stud B10 8 NUT, Discharge Manifold Stud B8 9 NUT, Valve Cover Stud B9 10 NUT, Cylinder Head Stud B8 11 HEAD CYLINDER FY41 12 GASKET CYLINDER HEAD BE8 13 SCREW FY NUT B9 15 PACKING RING BQ3 16 WASHER F9 17 CLAMP LINER FO SLEEVE LINER EN SPACER LANTERN EN MANIFOLD SUCTION FYY SCREW EG GASKET, Suction Manifold BC105N 23 FLANGE, Suction EB SCREW A NUT B9 26 GASKET, Suction Flange C1154N 27 MANIFOLD DISCHARGE, Includes next two items FO280 STUD, Discharge Manifold Flange L4 PLUG, Discharge Manifold AA5 28 NUT B8 29 FLANGE, Discharge DA12 30 GASKET, Discharge Flange T34 31 GASKET, Discharge Manifold T34 32 PLUG AU5 40 GASKET, VALVE COVER (See pages 25 thru 37) 41 VALVE COVER (See pages 25 thru 37) * For definition of Right Hand and Left Hand side of pump, see ordering instructions, page Page 10
12 FLUID CYLINDER 307FXX799 A Page 11
13 FLUID CYLINDER FXXC_B FXXG_B FXXB_B FXXL_B FXXF_B FXXP_B FXXK_B Ref. FXXT_B FXXS_B No. Name of Part Qty. Part No. Part No. FLUID CYLINDER ASSEMBLY, Includes Reference Numbers 1 thru FD388 6FD29B 1 FLUID CYLINDER STUD, Cylinder to Frame L92 79L92 3 STUD, Cylinder Head A183 79A183 4 STUD, Valve Cover A559 79A559 5 STUD, Discharge Flange A183 79A183 6 STUD, Suction Flange A183 79A183 7 NUT, Cylinder to Frame Stud B10 50B10 8 NUT, Valve Cover Stud B13 50B13 9 NUT, Discharge Flange Stud B8 50B8 10 NUT, Cylinder Head Stud B8 50B8 11 NUT, Suction Flange Stud B8 50B8 12 FLANGE, Discharge DA5 64DA5 13 GASKET, Discharge Flange BE4 25BE4 14 HEAD CYLINDER FD41 4FD41 15 GASKET CYLINDER HEAD BE12 25G43 16 CLAMP LINER FD217 3FD GASKET EF519 25T32 18 SPACER LANTERN FC957 FD SCREW W3 76W3 20 NUT B12 50B12 21 WASHER F12 95F12 22 PACKING RING BQ6 60BQ6 23 FLANGE, Suction FD77 FD77 24 GASKET, Suction Flange C320N 25C320N 25 PLUG AU5 64AU5 40 GASKET, VALVE COVER (See pages 25 thru 37) 41 VALVE COVER (See pages 25 thru 37) Page 12
14 FLUID CYLINDER 308FXX799 A Page 13
15 FLUID CYLINDER FXXD_B FXXM_B FXXQ_B Model Ref. FXXU_B FXXH_B No. Name of Part Qty. Part No. Part No. FLUID CYLINDER ASSEMBLY (LH) *, Includes Reference Numbers 1 & 3 thru FC29LF 21FC29LF FLUID CYLINDER ASSEMBLY (RH) *, Includes Reference Numbers 2 thru FC29RF 21FC29RF 1 CYLINDER FLUID (LH) * CYLINDER FLUID (RH) * STUD, Cylinder to Frame L114 79L114 4 STUD, Cylinder Head L80 79L80 5 STUD, Valve Cover L4 79L4 6 STUD, Discharge Manifold L65 79L65 7 NUT, Cylinder to Frame Stud B10 50B10 8 NUT, Valve Cover Stud B8 50B8 9 NUT, Discharge Manifold Stud B8 50B8 10 NUT, Cylinder Head Stud B10 50B10 11 PLUG AU5 64AU5 12 MANIFOLD DISCHARGE, Includes next two items FCC FCC071 STUD, Discharge Manifold Flange L9 79L9 PLUG, Discharge Manifold AA9 64AA9 13 PLUG AA5 64AA5 14 GASKET, Discharge Flange T15 25T15 15 FLANGE, Discharge FCC FCC NUT B36 50B36 17 GASKET Discharge Manifold T20 25T20 18 GASKET Cylinder Head T40 25T40 19 HEAD CYLINDER FC41 3FC41 20 PACKING RING BQ3 60BQ3 21 WASHER F9 95F9 22 NUT B9 50B9 23 SCREW FY207 1FY MANIFOLD SUCTION ASSEMBLY, Incl. next 6 items. 1 2EF499 2EF499 FLANGE, Suction DE8 64DE8 GASKET, Suction Flange C320N 25C320N SCREW, Suction Flange EG EG130 NUT, Suction Flange Screw B8 50B8 MANIFOLD SUCTION EF110 2EF110 GASKET, Suction Manifold BE18 25BE18 25 SCREW EG EG SPACER LANTERN FC957 FC SLEEVE LINER EF519 4EF CLAMP LINER FC217 FC GASKET, VALVE COVER (See pages 25 thru 37) 41 VALVE COVER (See pages 25 thru 37) * For definition of Right Hand and Left Hand side of pump, see ordering instructions, page Page 14
16 309FXX799 A STUFFING BOX FOR IRON FLUID ENDS FXXA_B, FXXK_B FXXB_B, FXXL_B FXXC_B, FXXN_B FXXE_B, FXXP_B FXXF_B, FXXR_B FXXG_B, FXXS_B Ref. FXXJ_B, FXXT_B No. Name of Part Qty. Part No. STUFFING BOX ASSEMBLY, Includes Ref. No. 33 thru STUFFING BOX STUD A NUT B8 36 GLAND FD21 37 RING JUNK BC GASKET C BUSHING GLAND FD PACKING, Molded Rubber & Duck DA415 STUFFING BOX FOR STEEL FLUID ENDS FXXD_B, FXXH_B FXXM_B, FXXQ_B Ref. FXXU_B No. Name of Part Qty. Part No. STUFFING BOX ASSEMBLY, Includes Ref. No. 33 thru FC14B 33 STUFFING BOX FC14 34 STUD L11 35 NUT B9 36 GLAND FC21 37 RING JUNK BC GASKET AL35 39 BUSHING GLAND FD PACKING, Molded Rubber & Duck DA Page 15
17 314FXG799 STUFFING BOX GLAND (Optional Equipment) All FXX Ref. No. Name of Part Qty. Part No. 1 GLAND ASSEMBLY, Includes Reference Numbers 2 thru FXX008A 2 GLAND FXX008 3 NUT FXX086 4 GREASE FITTING E10 5 PACKING RING DD75 * NUT AQ7C * Not shown Page 16
18 CYLINDER LINERS TWO (2) REQUIRED PER PUMP FXXA_B FXXE_B FXXJ_B FXXN_B FXXR_B Hardened Steel Bronze Size Part No. Part No. 7 1/ FY45675 FY6275BB 7 1/ FZ45672 FZ6272BB FZ45670 FZ6270BB 6 3/ FZ45667 FZ6267BB 6 1/ FZ45665 FZ6265BB FZ45660 FZ6260BB 5 1/ FZ45655 FZ6255BB FZ45650 FZ6250BB FXXD_B FXXH_B FXXM_B FXXQ_B FXXU_B Hardened Steel Bronze Size Part No. Part No EF EF64 4 1/ EF EF EF EF64 3 1/ EF EF EF EF64 2 1/ EF EF64 FXXC_B FXXP_B FXXG_B FXXT_B FXXB_B FXXK_B FXXL_B FXXF_B FXXS_B Stainless Hardened Hardened Steel Steel Bronze Steel Size Part No. Part No. Part No. Part No. 5 1/ None None None FD FD64 FD45650 FD64 1FD / FD64 FD FD64 2FD FD64 FD FD64 1FD / FD64 FD FD64 200FDD FD64 FD FD64 None 2 1/ FD64 FD FD64 None Page 17
19 301FXG810 PISTON RODS & NUTS (API NO. 3 TAPER) FXXB_B FXXL_B FXXC_B FXXM_B FXXA_B FXXD_B FXXP_B FXXE_B FXXF_B FXXQ_B FXXJ_B FXXG_B FXXS_B FXXN_B FXXH_B FXXT_B Ref. FXXR_B FXXK_B FXXU_B No. Name of Part Qty. Part No. Part No. 1 BRONZE PISTON ROD, Incl. Ref. No. 2 & FXX183 11EF183 2 NUT (Thin) T281 50T281 3 NUT (Full) T282 50T282 1 HARDENED STEEL PISTON ROD, Incl. Ref. No. 2 & 3 2 FXX183 5EF183 2 NUT (Thin) None None 3 NUT (Full) AW36 50AW36 1 CHROME PLATED PISTON ROD, Incl. Ref. No. 2 & FXX183 14EF183 2 NUT (Thin) None None 3 NUT (Full) AW36 50AW36 1 STAINLESS STEEL PISTON ROD, Incl. Ref. No. 2 & FXX183 13EF183 2 NUT (Thin) None None 3 NUT (Full) AW36 50AW Page 18
20 322FXG799 STEEL INSERT TYPE PISTON STANDARD FOR SLUSH, GROUT & CEMENT SERVICE (API NO. 1 TAPER) FXXA_B & FXXE_B Ref. 7 1/2 7 1/4 7 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBB045A 211TBB045A 210TBB045A INSERT GROUP, Includes Retainer Plates & Rings TBB76021 TBB76020 TBB76019 FXXA_B & FXXE_B Ref. 6 3/4 6 1/2 6 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBB045A 208TBB045A 206TBB045A INSERT GROUP, Includes Retainer Plates & Rings TBB76018 TBB76017 TBB76015 FXXA_B FXXA_B FXXE_B FXXB_B FXXB_B FXXC_B FXXE_B FXXF_B FXXG_B FXXF_B FXXD_B FXXH_B Ref. 5 1/2 5 No. Name of Part Qty. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBB045A 202TBB045A INSERT GROUP, Incl. Retainer Plates & Rings. 2 TBB76013 TBB76011 FXXB_B FXXD_B FXXG_B FXXC_B FXXF_B FXXH_B Ref. Name of Part 4 1/ /2 No. Qty. Part No. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBB045A 221TBK045A 220TBK045A INSERT GROUP, Includes Retainer Plates & Rings TBB76009 TBK90423 TBK90422 FXXC_B, FXXD_B, FXXG_B & FXXH_B Ref. 3 No. Name of Part Qty. Part No. 1 PISTON ASSEMBLY, Incl. next item TBA045A INSERT GROUP, Incl. Retainer Plates & Rings. 2 TBA Page 19
21 324FXG799 FOLLOWER TYPE FLUID PISTON FOR WATER AND GENERAL SERVICE (API NO. 1 TAPER) FXXN_B & FXXR_B Ref. 7 1/2 7 1/ /4 No. Name of Part Qty. Part No. Part No. Part No. Part No. 1 BODY PISTON (Iron) FY45 17F045 19F045 21F045 2 FOLLOWER PISTON (Iron) F746 F046 18F046 3F046 1 BODY PISTON (Bronze) FY45 18F045 20F045 22F045 2 FOLLOWER PISTON (Bronze). 2 1FY46 1F046 19F046 8F046 3 PACKING, Regular Cure See ( ) 60D47 (12) (12) 60D52 (12) (16) 3 PACKING, Rock Hard See ( ) 60Y47 (12) 60Y2 (12) 60Y52 (12) 60Y3 (16) FXXN_B FXXR_B FXXN_B & FXXR_B FXXS_B Ref. 6 1/ /2 No. Name of Part Qty. Part No. Part No. Part No. 1 BODY PISTON (Iron) F045 27F045 31F045 2 FOLLOWER PISTON (Iron) F046 4F046 6F046 1 BODY PISTON (Bronze) F045 28F045 32F045 2 FOLLOWER PISTON (Bronze). 2 9F046 10F046 12F046 3 PACKING, Regular Cure See ( ) 60D9 (12) 60D8 (12) 60D7 (12) 3 PACKING, Rock Hard See ( ) 60Y9 (12) 60Y8 (12) 60Y7 (12) FXXN_B FXXQ_B FXXT_B FXXP_B FXXR_B FXXU_B FXXS_B Ref. 5 No. Name of Part Qty. Part No. 1 BODY PISTON (Iron) F045 2 FOLLOWER PISTON (Iron) F046 1 BODY PISTON (Bronze) F045 2 FOLLOWER PISTON (Bronze). 2 13F046 3 PACKING, Regular Cure See ( ) 60D6 (12) 3 PACKING, Rock Hard See ( ) 60Y6 (12) Page 20
22 324FXG799 FOLLOWER TYPE FLUID PISTON FOR WATER AND GENERAL SERVICE (CONTINUED) (API NO. 1 TAPER) FXXP_B FXXS_B FXXQ_B FXXT_B FXXU_B Ref. 4 1/ /2 No. Name of Part Qty. Part No. Part No. Part No. 1 BODY PISTON (Iron) F045 FD45 1FD45 2 FOLLOWER PISTON (Iron) F046 FD46 1FD46 1 BODY PISTON (Bronze) F045 4FD45 5FD45 2 FOLLOWER PISTON (Bronze) F046 4FD46 5FD46 3 PACKING, Regular Cure See ( ) 60D22 (12) 60D17 (14) 60D25 (14) 3 PACKING, Rock Hard See ( ) 60Y22 (12) 60Y17 (14) 60Y25 (14) FXXP_B FXXT_B FXXQ_B FXXU_B Ref /2 No. Name of Part Qty. Part No. Part No. 1 BODY PISTON (Iron) FD45 3FD45 2 FOLLOWER PISTON (Iron) FD46 3FD46 1 BODY PISTON (Bronze) FD45 7FD45 2 FOLLOWER PISTON (Bronze) FD46 7FD46 3 PACKING, Regular Cure See ( ) 60D11 (12) 60D13 (10) 3 PACKING, Rock Hard See ( ) 60Y11 (12) 60Y13 (10) Page 21
23 323FXG799 SOLID IRON TYPE PISTON WITH CAST IRON RINGS STANDARD FOR OIL SERVICE (API NO. 1 TAPER) Model FXXJ_B Ref. 7 1/2 7 1/ /4 No. Name of Part Qty. Part No. Part No. Part No. Part No. 1 PISTON FY350 1FY350 2FY350 3FY350 2 RING PISTON See ( ) 65A43 (10) 65A92 (10) 65A39 (10) 65A101 (10) Model FXXJ_B FXXJ_B & FXXK_B Ref. 6 1/ /2 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON FY350 6FY350 8FY350 2 RING PISTON See ( ) 65A17 (10) 65A8 (10) 65A6 (10) FXXJ_B FXXK_B FXXL_B FXXM_B FXXK_B, FXXL_B & FXXM_B Ref / /2 No. Name of Part Qty. Part No. Part No. Part No. Part No. 1 PISTON FY350 FX0350 FD350 1FD350 2 RING PISTON See ( ) 65A3 (10) 65A47 (8) 65A33 (8) 65A9 (8) FXXL_B FXXM_B Ref /2 No. Name of Part Qty. Part No. Part No. 1 PISTON FD350 3FD350 2 RING PISTON See ( ) 65A14 (8) 65A44 (8) Page 22
24 325FXG799 CUP TYPE PISTONS IRON & STEEL FOR OIL AND GENERAL SERVICE BRONZE FOR WATER SERVICE API NO. 1 TAPER (OPTIONAL) FXXJ_B, FXXR_B & FXXN_B Ref. 7 1/2 7 1/4 7 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P3APIL750 P3APIL725 P3APIL700 1 PISTON (Steel) Incl. following Cup.. 2 P3APIL750S P3APIL725S P3APIL700S 1 PISTON (Bronze) Incl. following Cup. 2 P3APIL750B P3APIL725B P3APIL700B CUP BB25 60BB24 60BB23 FXXJ_B, FXXR_B & FXXN_B Ref. 6 3/4 6 1/2 6 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P3APIL675 P3APIL650 P3APIL600 1 PISTON (Steel) Incl. following Cup.. 2 P3APIL675S P3APIL650S P3APIL600S 1 PISTON (Bronze) Incl. following Cup. 2 P3APIL675B P3APIL650B P3APIL600B CUP BB22 60BB21 60BB19 FXXJ_B FXXK_B FXXJ_B FXXN_B FXXS_B FXXN_B FXXK_B FXXP_B FXXT_B FXXR_B FXXL_B FXXQ_B FXXU_B FXXS_B FXXM_B FXXR_B Ref. 5 1/2 5 No. Name of Part Qty. Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P3APIL550 P3APIL500 1 PISTON (Steel) Incl. following Cup.. 2 P3APIL550S P3APIL500S 1 PISTON (Bronze) Incl. following Cup. 2 P3APIL550B P3APIL500B CUP BB17 60BB Page 23
25 325FXG799 CUP TYPE PISTONS IRON & STEEL FOR OIL AND GENERAL SERVICE BRONZE FOR WATER SERVICE (CONTINUED) API NO. 1 TAPER (OPTIONAL) FXXK_B FXXP_B FXXS_B FXXL_B FXXQ_B FXXT_B FXXM_B FXXU_B Ref. 4 1/2 4 1/4 3 1/2 No. Name of Part Qty. Part No. Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P3APIL450 P3APIL400 P3APIL350 1 PISTON (Steel) Incl. following Cup.. 2 P3APIL450S P3APIL400S P3APIL350S 1 PISTON (Bronze) Incl. following Cup. 2 P3APIL450B P3APIL400B P3APIL350B CUP BB13 60BB11 60BB9 FXXL_B FXXQ_B FXXM_B FXXT_B FXXP_B FXXU_B Ref. 3 No. Name of Part Qty. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P3APIL300 1 PISTON (Steel) Incl. following Cup.. 2 P3APIL300S 1 PISTON (Bronze) Incl. following Cup. 2 P3APIL300B CUP BB Page 24
26 300FXG799 WING GUIDED VALVE WITH RUBBER INSERT (SLUSH, WATER, GROUT & CEMENT SERVICE) FXXB_B FXXC_B Model FXXF_B FXXD_B Ref. FXXQ_B FXXG_B FXXH_B No. Name of Part Qty. Part No. Part No. Part No. Bronze Hardened Steel 1 ASSEMBLY, Includes Ref. No. 2 thru EF206A 1FG928 11EF206A 2 VALVE FLUID EF206 17FG206 11EF206 3 INSERT EF452 1FG452 ** 5EF452 4 WASHER G35 95D49 95D53 5 SCREW FF156 5FF156 5FF156 6 SPRING D88 78A171 78A298 7 SEAT VALVE PA39 11PA39 4PA39 * GASKET, VALVE COVER AL36 25BE18 25AL36 * VALVE COVER FC147 FD147 9FC147 * Not shown. ** Also available as 7FG452 Polyurethane Insert Page 25
27 301FXG799 WING GUIDED VALVE HARDENED STEEL WITHOUT INSERT (OIL OR GENERAL SERVICE) FXXK_B FXXL_B Model FXXS_B FXXM_B Ref. FXXQ_B FXXT_B FXXU_B No. Name of Part Qty. Part No. Part No. Part No. Bronze Hardened Steel 1 FLUID VALVE ASSEMBLY, Includes Ref. No. 2 thru EF206B 17FG206C 11EF206B 2 VALVE FLUID EF206 17FG206 11EF206 3 SCREW FF156 5FF156 5FF156 4 WASHER G38 95D136 95D136 5 SPRING A299 78A134 78A299 6 SEAT VALVE PA39 11FG39 4PA39 * VALVE COVER FC147 FD147 9FC147 * GASKET AL36 25BE18 25AL36 * Not shown Page 26
28 304FXG799 WING GUIDED VALVE WITHOUT INSERT (OIL, WATER OR GENERAL SERVICE) FXXK_B FXXL_B FXXP_B FXXS_B Model Ref. FXGT_B FXXP_B No. Name of Part Qty. Part No. Part No. Iron Fitted Brass Fitted 1 SEAT VALVE FG39 FG39 2 VALVE FLUID FG69 1FG69 3 SPRING A172 78D72 * VALVE COVER FD147 FD147 * GASKET, VALVE COVER BE18 25BE18 * Not shown Page 27
29 305FXG799 WING GUIDED GRAVEL VALVE HARDENED STEEL WITH RUBBER INSERT (SLUSH, GROUT & CEMENT SERVICE) FXXB_B FXXC_B FXXF_B Ref. FXXG_B No. Name of Part Qty. Part No. 1 FLUID VALVE ASSEMBLY, Includes Reference Numbers 2 thru FGG482A 2 VALVE FLUID FGG482 3 INSERT FGG106 4 WASHER FGG279 5 SCREW FGG655 6 LOCKNUT AF8 7 SPRING (Steel) A171 8 SEAT FGG039 * VALVE COVER FD147 * GASKET, VALVE COVER BE18 * Not shown Page 28
30 310FXX799 WING GUIDED GRAVEL VALVE HARDENED STEEL WITH RUBBER INSERT (SLUSH, GROUT & CEMENT SERVICE) FXXA_B Ref. FXXE_B No. Name of Part Qty. Part No. 1 FLUID VALVE ASSEMBLY, Includes Reference Numbers 2 thru FYY482A 2 VALVE FLUID FYY482 3 INSERT FYY106 4 WASHER FYY279 5 BOLT VALVE FYY012 6 LOCKNUT V6 7 BUSHING SPRING A169 9 SEAT VALVE FYY GASKET, VALVE COVER BE32 11 VALVE COVER FY Page 29
31 311FXX799 WING GUIDED GRAVEL VALVE BRONZE WITHOUT INSERT (WATER SERVICE STANDARD) Model Ref. FXXN_B No. Name of Part Qty. Part No. 1 VALVE FLUID EN206 2 SEAT VALVE EN39 3 SPRING D83 4 GASKET, VALVE COVER BE32 5 VALVE COVER FY Page 30
32 303FXG799 CENTER GUIDED VALVE HARDENED STEEL WITHOUT INSERT (OIL OR GENERAL SERVICE) FXXK_B FXXL_B FXXS_B FXXM_B Ref. FXXT_B FXXU_B No. Name of Part Qty. Part No. Part No. 1 SEAT VALVE FG451 PA451 2 VALVE COVER FG482 EF482 3 VALVE FLUID A134 78A299 * VALVE COVER FD147 9FC147 * GASKET, VALVE COVER BE18 25AL36 * Not shown Page 31
33 302FXG799 CENTER GUIDED VALVE HARDENED STEEL WITH RUBBER INSERT (SLUSH, GROUT & CEMENT SERVICE) FXXB_B FXXC_B FXXD_B FXXF_B FXXD_B Ref. FXXH_B FXXG_B FXXH_B No. Name of Part Qty. Part No. Part No. Part No. 1 FLUID VALVE ASSEMBLY, Includes Reference Numbers 2 thru EF482E ** 1FG908 EF482G 2 VALVE FLUID EF482 3FG482 EF482 3 INSERT EF452 5FG452 7EF452 4 WASHER EF279 1FG279 3EF279 5 NUT V50 50G8 50V50 6 SPRING A298 78A171 78A298 7 SEAT VALVE PA451 1FG451 PA451 * VALVE COVER FC147 FD147 9FC147 * GASKET AL36 25BE18 25AL36 * Not shown. ** With Polyurethane Insert Page 32
34 312FXX799 FITTED CENTER GUIDED VALVE STEEL WITHOUT INSERT (OIL OR GENERAL SERVICE STANDARD) FXXJ_B Ref. FXXR_B No. Name of Part Qty. Part No. 1 FLUID VALVE PZL482 2 SEAT VALVE FYY039 3 SPRING A169 * VALVE COVER FY147 * GASKET U32 * Not shown Page 33
35 313FXX799 FITTED CENTER GUIDED VALVE STEEL WITH CARBOXYLATED RUBBER INSERT (SLUSH, GROUT & CEMENT SERVICE) FXXA_B Ref. FXXE_B No. Name of Part Qty. Part No. 1 FLUID VALVE ASSEMBLY, Includes Reference Numbers 2 thru PZL482B 2 VALVE FLUID PZL482 3 INSERT PZL106 4 WASHER PZL279 5 LOCKNUT V27 6 SPRING A139 7 SEAT VALVE FYY039 * GASKET BE32 * VALVE COVER FY147 * Not shown Page 34
36 326FXG799 DURABLA VALVE STAINLESS STEEL GENERAL SERVICE (OPTIONAL) Model FXXS_B Model Ref. FXXR_B FXXT_B FXXU_B No. Name of Part Qty. Part No. Part No. Part No. 1 FLUID VALVE ASSEMBLY, Includes Reference Numbers 2 thru FO1602 2FG1602 2PA VALVE SEAT ASSEMBLY FG39A ** 9PA39A ** 3 STUD AG14 ** 79AG15 ** 4 DISC AN23 90AN21 5 GUARD AK11 50AK11 6 SLEEVE K10 80K10 7 SPRING R7 78R3 78R3 8 NUT AK14 50AK14 * VALVE COVER FY147 4FD FCC147 * GASKET U32 25BE18 25AL36 * Not shown. ** Stud furnished with Seat may be purchased separately Page 35
37 306FXG799 DELRIN BALL VALVE GENERAL SERVICE (OPTIONAL) FXXS_B FXXS_B Ref. FXXT_B FXXT_B No. Name of Part Qty. Part No. Part No. Stainless Steel Steel 1 SEAT VALVE FDD FDD039 2 COVER VALVE FDD147A 200FDD147A 3 VALVE BALL, DELRIN FDD FDD481 * GASKET, VALVE COVER BE18 25BE18 * Not shown Page 36
38 302FXG810 BALL GUIDED SPHERICAL VALVE OIL, WATER OR GENERAL SERVICE (OPTIONAL) FXXK_B FXXL_B FXXJ_B FXXP_B FXXM_B FXXN_B FXXS_B FXXQ_B Ref. FXXR_B FXXT_B FXXU_B No. Name of Part Qty. Part No. Part No. Part No. 1 FLUID VALVE ASSEMBLY (Steel) FO1614 3FG1614 3PA FLUID VALVE ASSEMBLY (Stainless Steel).. 8 6FO1614 6FG1614 6PA FLUID VALVE ASSEMBLY (Bronze) FO1614 FG1614 PA1614 * VALVE COVER FY147 4FD FCC147 * GASKET, VALVE COVER U32 25BE18 25AL36 * Not shown Page 37
39 316FXG799 VALVE SEAT PULLER WING GUIDED & GRAVEL TYPE (Optional Equipment) FXXB_B FXXC_B FXXF_B FXXG_B FXXK_B FXXL_B FXXA_B FXXP_B FXXP_B FXXE_B FXXS_B FXXS_B Ref. FXXJ_B FXXT_B No. Name of Part Qty. Part No. Part No. Part No. Wing Gravel Gravel Guided Type Type 1 PULLER ASSEMBLY, Valve Seat, Includes Reference Numbers 2 thru FYY219A 202FYY219A 200FGG219A 2 BOLT PULLER PLATE PULLER AUX292 3AUX292 3AUX292 4 NUT T62 50T62 50T62 5 PIN SPRING ROLL R40 62R40 62R40 6 PULLER, Valve Seat FYY FYY FGG Page 38
40 317FXG799 VALVE SEAT PULLER WING GUIDED & DELRIN BALL (Optional Equipment) FXXB_B FXXL_B FXXD_B FXXC_B FXXP_B FXXH_B FXXF_B FXXS_B FXXM_B FXXG_B FXXT_B FXXQ_B Ref. FXXK_B FXXU_B No. Name of Part Qty. Part No. Part No. Part No. Wing Delrin Wing Guided Ball Guided 1 PULLER ASSEMBLY, Includes Reference Numbers 2 thru AUX545 FDD BOLT PULLER AUX325 2AUX PLATE PULLER AUX292 2AUX292 3AUX292 4 PULLER AUX FDD NUT C11 50C11 50T62 * PIN None None 62R40 * Not shown Page 39
41 318FXG799 VALVE SEAT PULLER CENTER GUIDED (Optional Equipment) FXXB_B FXXD_B FXXC_B FXXH_B FXXF_B FXXM_B FXXG_B FXXQ_B FXXK_B FXXU_B FXXL_B FXXS_B Ref. FXXP_B FXXT_B No. Name of Part Qty. Part No. 1 PULLER ASSEMBLY, Includes Ref. Nos. 2 thru AUX545 2 PULLER AUX549 3 PLATE PULLER AUX292 4 WASHER A22 5 NUT T Page 40
42 Order by Part Number and Description. Reference Numbers for your convenience only. VALVE SEAT PULLER CENTER GUIDED TYPE (OPTIONAL EQUIPMENT) FXXA FXXE FXXJ Ref. FXXR No. Name of Part Qty. Part No. 1 HEAD (Not Included with 100E12 Puller) E13 VALVE SEAT PULLER ASSEMBLY, Includes Reference Numbers 2 thru E12 2 HYDRAULIC JACK CENTER STEM CENTER STEM NUT PULLER H BAR BASE CENTER BUSHING * CENTER BUSHING HYDRAULIC HOSE HYDRAULIC PUMP GAUGE ADAPTOR GAUGE COUPLER * GAUGE COUPLER GAUGE 170 TON * CARRYING CASE * Not shown Page 41
43 300FXG810 LINER PULLER (Optional Equipment) FXXD_B FXXC_B FXXH_B FXXG_B FXXB_B FXXM_B FXXL_B FXXF_B FXXQ_B FXXP_B FXXK_B Ref. FXXU_B FXXT_B FXXS_B No. Name of Part Qty. Part No. Part No. Part No. 1 PULLER ASSEMBLY, Includes Reference Numbers 2 thru EF284 FD284 1FD345A 2 BOLT PULLER FC344 FD344 FD344 3 TOOL, Liner Puller FC346 FD346 FD346 4 NUT B8 50B8 50B8 5 PIN A93 62A93 62A93 6 WASHER A8 95A8 95A8 7 PULLER EF345 EF345 1FD345 LINER PULLER (Optional Equipment) FXXA_B FXXE_B FXXJ_B FXXN_B Ref. FXXR_B No. Name of Part Qty. Part No. 1 PULLER LINER (Mechanical) E Page 42
44 321FXG799 CROSSHEAD PIN BUSHING PULLER (Optional Equipment) All FXX Ref. No. Name of Part Qty. Part No. 1 PULLER ASSEMBLY, Includes Reference Numbers 2 thru FXX BOLT PULLER FXX PLATE PULLER FXX PLATE PULLER FXX BUSHING FXX NUT T161 RELIEF VALVES (Optional Equipment) All FXX Name of Part Qty. Part No. RELIEF VALVE (2 MPT) 125# 150# RELIEF VALVE (2 MPT) 500# 1375# Page 43
45 301FXX810 SURGE CHAMBER DISCHARGE (Optional Equipment) FXXD_B FXXH_B FXXM_B FXXQ_B Ref. FXXU_B No. Name of Part Qty. Part No. 1 CHAMBER SURGE FC44 2 NIPPLE V32X24 3 NIPPLE V48X40 4 BUSHING PIPE E109 5 TEE G Page 44
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