DUPLEX POWER PUMP 6 STROKE

Transkript

1 GARDNER DENVER th Edition June, 1997 DUPLEX POWER PUMP 6 STROKE MODEL FXG B PARTS LIST

2 MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER, AJAX AND OPI PARTS AND SUPPORT SERVICES Gardner Denver, AJAX, and OPI genuine pump parts are manufactured to original tolerances and designed for optimum dependability. Design and material innovations are the result of years of experience with hundreds of different pump applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver, AJAX and OPI distributor offers all the backup you ll need. A worldwide network of authorized distributors provides the finest product support in the pump industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by the Gardner Denver Machinery Inc. Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner Denver, AJAX and OPI pump needs with these services: 1. Trained parts specialists to assist you in selecting the correct replacement parts. 2. A full line of factory tested pump lubricants specifically formulated for use in Gardner Denver, AJAX and OPI pumps. 3. Repair and maintenance kits designed with the necessary parts to simplify servicing your pump. Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver, AJAX and OPI distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Machinery Inc. Gardner Denver Machinery Inc. Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL Memphis, TN Phone: (217) Phone: (901) Fax: (217) (800) Fax: (901) INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Pump MODEL and SE- RIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder end of the frame (cradle area). All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per pump or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a pump, stand at the power end and look toward the fluid end. Right Hand and Left Hand are indicated in parenthesis following a part name, i.e. (RH) & (LH), when appropriate. For Operating and Service Instructions see: SERVICE MANUAL Page 1

3 TABLE OF CONTENTS Maintain Pump Reliability and Performance With Genuine Gardner Denver Parts and Support Services Instructions For Ordering Repair Parts Menu/Matrix Frame Group Jackshaft Oil Stop Head Eccentric & Shaft Eccentric Shaft Bearing Connecting Rod & Crosshead Fluid Cylinder Stuffing Box Stuffing Box Gland (Optional Equipment) Steel Insert Type Piston Standard For Slush, Grout & Cement Service Solid Iron Type Piston With Cast Iron Rings Standard For Oil Service Cylinder Liners Cup type Pistons Iron & Steel For Oil and General Service, Bronze For Water Service Follower Type Fluid Piston For Water and General Service Piston Rods & Nuts Wing Guided Valve With Insert (Slush, Grout, Cement & Water Service) Wing Guided Valve Without Insert (Oil or General Service) Wing Guided Valve Without Insert (Oil, Water or General Service) Wing Guided Gravel Valve With Rubber Insert (Slush, Grout & Cement Service) Center Guided Valve Without Insert (Oil or General Service) Center Guided Valve With Rubber Insert (Slush Service) Durabla Valve, Stainless Steel, General Service (Optional) Delrin Ball Valve, General Service (Optional) Ball Guided Spherical Valve Oil, Water or General Service (Optional) Valve Seat Puller Gravel Type (Optional Equipment) Valve Seat Puller Wing Guided & Delrin Ball (Optional Equipment) Valve Seat Puller Center Guided (Optional Equipment) Surge Chamber Discharge (Optional Equipment) Surge Chamber Suction (Optional Equipment) Rod Wash (Optional Equipment) Liner Puller (Optional Equipment) Crosshead Pin Bushing Puller (Optional Equipment) Relief Valves (Optional Equipment) Page Page 2

4 COLUMNS 1, 2 & 3 BASIC FAMILY COLUMN 4 TYPE SERVICE MASTER CYLINDER SIZE CONSTRUCTION A. Slush Service 5 Master 1 Piece Cast Iron B. Grout & Cement Service 5 Master 1 Piece Cast Iron C. Oil Service 5 Master 1 Piece Cast Iron D. Water Service 5 Master 1 Piece Cast Iron E. General Service 5 Master 1 Piece Cast Iron COLUMN 5 SIZE SELECTIVE A. 5 D. 3 1/2 B. 4 1/2 E. 3 C. 4 F. 2 1/2 COLUMN 6 DESIGN VERSION B. Second DUPLEX POWER PUMP 6 STROKE MODEL FXG B MENU/MATRIX NOTICE TO CUSTOMER To find the construction options for your pump unit, FILL IN THE BALANCE OF LETTERS OR NUMBERS FROM YOUR UNIT NAMEPLATE. COLUMN NUMBER: Follow the line down and over from each space thus filled in to find the appropriate construction option with which your machine is equipped. The number 9 in any column space indicates NOT APPLICABLE. The number 8 in any column space indicates special design refer to factory order ticket. COLUMN 7 LINER MATERIAL SELECTIVE A. Bronze Standard for Water Service B. Hardened Steel Standard for Slush, Grout & Cement, Oil and General Service C. Chrome Plated Optional D. Stainless Steel Optional COLUMN 8 PISTON TYPE SELECTIVE A. Bronze Follower Type with Regular Cure Packing (Standard for Water Service) B. Bronze Follower Type with Rock Hard Packing (Optional for Water Service ) C. Iron Follower Type with Regular Cure Packing (Standard for General Service) D. Iron Follower Type with Rock Hard Packing (Optional for General Service) E. Iron Solid Type with Cast Iron Rings (Standard for Oil Service) F. Steel Insert Type (Standard for Grout & Cement and Slush Service) G. Bronze Cup Type (Optional) H. Iron Cup Type (Optional) J. Steel Cup Type (Optional) F X G B COLUMN 9 PISTON ROD MATERIAL & PACKING SELECTIVE A. Bronze Rod & Molded Rubber & Duck Packing (Standard for Water Service) D. Hardened Steel Rod & Molded Rubber & Duck Packing (Standard for Oil, General Slush, Grout & Cement Service) G. Chrome Plated Rod & Molded Rubber & Duck Packing (Optional for Oil, General Slush, Grout & Cement Service) K. Stainless Steel Rod & Molded Rubber & Duck Packing (Optional for Water Service) COLUMN 10 FLUID VALVE SELECTIVE A. Bronze Wing Guided Type without Insert (Water Service) B. Bronze Wing Guided Type with Rubber Insert (Water Service) C. Iron Wing Guided Type without Insert (Oil, General or Water Service) D. Steel Wing Guided Type without Insert (Oil or General Service) E. Steel Wing Guided Type with Rubber Insert (Slush or Grout & Cement Service) F. Steel (Gravel Type) Wing Guided with Insert (Slush or Grout & Cement Service) G. Steel Center Guided without Insert (Oil or General Service) H. Steel Center Guided Type with Rubber Insert (Slush Service) J. Steel Seat & Delrin Ball (Optional) K. Stainless Steel Seat & Delrin Ball (Optional) L. Stainless Steel Durabla (Optional) M. Bronze Ball Guided Spherical (Optional) N. Steel Ball Guided Spherical (Optional) P. Stainless Steel Ball Guided Spherical (Optional) COLUMN 11 OPTIONAL EQUIPMENT SELECTIVE Page 3

5 307FXG799 FRAME GROUP FRAME ASSEMBLY, Includes No. 1, 2, 3, 5, 6, 10, 11, 12 & FXG172A 1 FRAME STUD, Oil Stop Head A238 3 NUT, Oil Stop Head B5 4 PLATE INSPECTION AXG237 5 STUD, Inspection Plate A338 6 NUT, Inspection Plate Stud B3 7 HOOD FXG053 8 GASKET, Hood SCREW, Hood EE PLUG, Oil Level AA4 11 ELBOW PIPE STREET, Oil Level D4 12 PLUG, Oil Drain A5 13 PLUG, Frame Drain A9 72 BAFFLE, Piston Rod FXG NUT, CROSSHEAD T67 * COVER FRAME CRADLE (SOLID) FXG225 * STUD FRAME CRADLE COVER A466 * NUT FRAME CRADLE COVER STUD WING H1 * Not Shown Page 4

6 308FXG799 JACKSHAFT JACKSHAFT ASSEMBLY, Includes No. 20, 21 & FXG JACKSHAFT FXG KEY, Jackshaft to Gear C48 22 GEAR DRIVEN FXG SLEEVE SHAFT FXG SEAL OIL, Bearing Housing G39 25 HOUSING BEARING FXG BEARING, Jackshaft W2 27 PLATE BEARING RETAINING FXG SEAL OIL, Bearing Retaining Plate G40 29 SCREW, Housing & Retaining Plate EE GASKET, Housing & Retaining Plate C KEY Jackshaft B COVER SHAFT EXTENSION FXG SCREW, Shaft Extension Cover A68 * FITTING LUBRICATION E5 * Not Shown Page 5

7 309FXG799 OIL STOP HEAD OIL STOP HEAD ASSEMBLY, Includes No. 35, 36 & FXG OIL STOP HEAD STUD, Oil Stop Head A NUT, Oil Stop Head Stud B5 38 GLAND, Oil Stop Head AXG WASHER, Oil Stop Head AG GASKET, Oil Stop Head C PACKING, Oil Stop Head BG Page 6

8 310FXG799 ECCENTRIC & SHAFT 45 SHAFT ECCENTRIC FXG KEY C70 47 ECCENTRIC FXG FXG799 ECCENTRIC SHAFT BEARING 50 SLEEVE SHAFT AUX18 51 SEAL OIL G BEARING, Eccentric Shaft C30 53 SHIM, Bearing Cover Plate* G16 54 SCREW, Bearing Cover Plate AA1 55 PLATE BEARING COVER FXG GASKET, Bearing Cover Plate** C FITTING LUBE E5 * Used opposite 25C657 Gasket. * * Used opposite 77G16 Shims Page 7

9 312FXG799 CONNECTING ROD & CROSSHEAD 60 CONNECTING ROD, Includes next two items FXG417 BUSHING, Eccentric FXG421 BUSHING, Crosshead Pin AXG229 CROSSHEAD ASSEMBLY, Includes No. 61 thru FXG175X 61 CROSSHEAD SET SCREW SOCKET HEAD J6 63 SET SCREW SQUARE HEAD U32 64 PIN, Set Screw A NUT, Set Screw F3 66 PIN CROSSHEAD FXG Page 8

10 315FXG799 FLUID CYLINDER ALL FXG FLUID CYLINDER ASSEMBLY, Includes No. 1, 4, 5, 6, 7 & FG29B 1 FLUID CYLINDER STUD, Valve Cover L40C 3 PLUG, Drain AU5 4 NUT, Valve Cover Stud B10C 5 SCREW,Suction & Blank Flange EF07Z 6 SCREW, Cylinder Head EG09Z 7 SCREW, Discharge Flange EF08Z 8 SCREW, Flange to Cylinder EG11Z 9 GASKET, Suction & Blank Flange C603N 10 FLANGE, Suction FG92 11 GASKET, Valve Cover BE18 12 COVER VALVE FG FLANGE, Discharge CE4 14 GASKET, Discharge Flange C HEAD CYLINDER FG41 16 GASKET, Cylinder Head BE24 17 FLANGE, Suction DC8 18 GASKET, Liner T27 19 SPACER LANTERN, Liner FG CLAMP LINER FG SET SCREW, Liner Clamp N14 22 PACKING, Liner Clamp Set Screw BQ1 23 WASHER, Liner Clamp Set Screw F7 24 NUT, Liner Clamp Set Screw B7C LINER See Page Page 9

11 313FXG799 STUFFING BOX STUFFING BOX ASSEMBLY, Includes No. 26 thru FG GASKET, Stuffing Box C STUFFING BOX STUD, Stuffing Box L125C 28 NUT, Stuffing Box Stud B7C 29 RING JUNK FG GLAND FG21 31 PACKING, Molded Rubber & Duck DA FXG799 STUFFING BOX GLAND (Optional Equipment) 1 GLAND ASSEMBLY, Includes No. 2 thru FXG008A 2 GLAND FXG008 3 NUT FXG086 4 FITTING LUBE E10 5 PACKING RING DD74 * NUT AQ7C * Not shown Page 10

12 322FXG799 STEEL INSERT TYPE PISTON STANDARD FOR SLUSH, GROUT & CEMENT SERVICE (API NO. 1 TAPER) Model FXGE_B 5 4 1/2 4 No. Qty. Part No. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBA045A 217TBA045A 215TBA045A INSERT GROUP, Includes Retainer Plates & Rings TBA76002 TBA76000 TBA75998 Model FXGE_B 3 1/ /2 No. Qty. Part No. Part No. Part No. 1 PISTON ASSEMBLY, Incl. next item TBA045A 211TBA045A 45R31 INSERT GROUP, Includes Retainer Plates & Rings TBA75996 TBA R8 323FXG799 SOLID IRON TYPE PISTON WITH CAST IRON RINGS STANDARD FOR OIL SERVICE (API NO. 1 TAPER) Model FXGC_B No. Size Name of Part Qty. Part No. 1 5 PISTON FXG RING PISTON A /2 PISTON FXG /2 RING PISTON A1 1 4 PISTON FXG RING PISTON A /2 PISTON FXG /2 RING PISTON A9 1 3 PISTON FXG RING PISTON A /2 PISTON FXG /2 RING PISTON A Page 11

13 CYLINDER LINERS TWO (2) REQUIRED PER PUMP Hardened Chrome Stainless Bronze Steel Plated Steel Size Part No. Part No. Part No. Part No FG64 FG FG FG / FG64 1FG FG FG FG64 1FG FG FG / FG64 1FG FG FG FG64 1FG FG FG / FGG456 1FG FG FG FXG799 CUP TYPE PISTONS IRON & STEEL FOR OIL AND GENERAL SERVICE BRONZE FOR WATER SERVICE API NO. 1 TAPER (OPTIONAL) 5 4 1/2 4 Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P1APIL500 P1APIL450 P1APIL400 1 PISTON (Steel) Incl. following Cup.. 2 P1APIL500S P1APIL450S P1APIL400S 1 PISTON (Bronze) Incl. following Cup. 2 P1APIL500B P1APIL450B P1APIL400B CUP BB15 60BB13 60BB11 3 1/ /2 Part No. Part No. 1 PISTON (Iron) Incl. following Cup... 2 P1APIL350 P1APIL300 P1APIL250 1 PISTON (Steel) Incl. following Cup.. 2 P1APIL350S P1APIL300S P1APIL250S 1 PISTON (Bronze) Incl. following Cup. 2 P1APIL350B P1APIL300B P1APIL250B CUP BB9 60BB7 60BB Page 12

14 324FXG799 FOLLOWER TYPE FLUID PISTON FOR WATER AND GENERAL SERVICE (API NO. 1 TAPER) Model FXGD_B & FXGE_B 5 4 1/2 4 No. Qty. Part No. Part No. Part No. 1 BODY PISTON (Iron) FXG045 6FG45 26AXG45 2 FOLLOWER PISTON (Iron) FXG046 4FG46 9AXG46 1 BODY PISTON (Bronze) FXG045 7FG45 27AXG45 2 FOLLOWER PISTON (Bronze) FXG046 5FG46 10AXG46 3 PACKING, Regular Cure D15 60D16 60D17 3 PACKING, Rock Hard Y15 60Y16 60Y17 3 1/ /2 No. Qty. Part No. Part No. Part No. 1 BODY PISTON (Iron) FXG045 28AXG45 200FXG045 2 FOLLOWER PISTON (Iron) FXG046 3AXG46 200FXG046 1 BODY PISTON (Bronze) FXG045 29AXG45 201FXG045 2 FOLLOWER PISTON (Bronze) FXG046 4AXG46 201FXG046 3 PACKING, Regular Cure D25 60D11 60D27 3 PACKING, Rock Hard Y25 60Y11 60Y27 301FXG810 PISTON RODS & NUTS (API NO. 1 TAPER) Hardened Chrome Stainless Bronze Steel Plated Steel No. Qty. Part No. Part No. Part No. Part No. 1 PISTON, ROD, Incl. No. 2 & FXG183 25FXG183 42FXG183 32FXG183 2 NUT (Thin) Y9 None None 50T60 3 NUT (Full) X11 50V2 50V2 50U Page 13

15 300FXG799 WING GUIDED VALVE WITH INSERT (SLUSH, GROUT, CEMENT & WATER SERVICE) FXGA_B Model FXGA_B FXGB_B FXGD_B FXGB_B Part No. Part No. Hardened Hardened Steel, Bronze, Steel, Poly Rubber Rubber urethane Insert Insert Insert 1 ASSEMBLY, Includes No. 2 thru FG928 21FG206A 17FG206F 2 VALVE FLUID FG206 21FG206 17FG206 3 INSERT FG452 1FG452 7FG452 4 WASHER D49 95G11 95D49 5 SCREW FF156 7FF156 5FF156 6 SPRING A171 78D72 78A171 7 SEAT VALVE FG39 9FG39 11FG Page 14

16 301FXG799 WING GUIDED VALVE HARDENED STEEL WITHOUT INSERT (OIL OR GENERAL SERVICE) FXGC_B FXGE_B 1 FLUID VALVE ASSEMBLY, Includes Nos. 2, 3 & FG206C 2 FLUID VALVE FG206 3 SCREW FF156 4 WASHER D136 5 SPRING A134 6 SEAT VALVE FG Page 15

17 304FXG799 WING GUIDED VALVE WITHOUT INSERT (OIL, WATER OR GENERAL SERVICE) FXGC_B FXGD_B Model FXGE_B FXGD_B Part No. Iron Fitted Brass Fitted 1 SEAT VALVE FG39 9FG39 2 VALVE FLUID FG69 1FG69 3 SPRING A172 78D Page 16

18 305FXG799 WING GUIDED GRAVEL VALVE HARDENED STEEL WITH RUBBER INSERT (SLUSH, GROUT & CEMENT SERVICE) FXGA_B FXGB_B 1 FLUID VALVE ASSEMBLY, Includes No. 2 thru FGG482A 2 VALVE FLUID FGG482 3 INSERT FGG106 4 WASHER VALVE FGG279 5 SCREW FGG655 6 LOCKNUT AF8 7 SPRING (Steel) A171 8 SEAT FGG Page 17

19 303FXG799 CENTER GUIDED VALVE HARDENED STEEL WITHOUT INSERT (OIL OR GENERAL SERVICE) FXGC_B FXGE_B 1 SEAT VALVE FG451 2 VALVE FLUID FG482 3 SPRING A Page 18

20 302FXG799 CENTER GUIDED VALVE HARDENED STEEL WITH RUBBER INSERT (SLUSH SERVICE) Model FXGA_B 1 FLUID VALVE ASSEMBLY, Includes No. 2 thru FG908 2 VALVE FLUID FG482 3 INSERT FG452 4 WASHER FG279 5 NUT G8 6 SPRING A171 7 SEAT VALVE FG Page 19

21 326FXG799 DURABLA VALVE STAINLESS STEEL GENERAL SERVICE (OPTIONAL) Model FXGE_B 1 FLUID VALVE ASSEMBLY, Includes Nos. 2 thru FG SEAT VALVE, Includes No. 3 ** FG39A 3 STUD ** AG14 4 DISC AN23 5 GUARD AK11 6 SLEEVE K10 7 SPRING R3 8 NUT AK14 * COVER VALVE *** FG147 * Not shown. ** Stud furnished with Seat may be purchased separately. *** Durabla valves require the above 7FG147 listed cover in place of valve covers shown on the cylinder list Page 20

22 306FXG799 DELRIN BALL VALVE GENERAL SERVICE (OPTIONAL) Model FXGE_B Part No. Stainless Steel Steel 1 SEAT VALVE FDD FDD039 2 COVER VALVE * FGG147A 201FGG147A 3 VALVE BALL, Delrin FDD FDD481 * Ball valve requires the above listed 201FGG147A Covers in place of valve covers shown on the cylinder list. NOTE: See page 9 for Valve Cover Gasket Page 21

23 302FXG810 BALL GUIDED SPHERICAL VALVE OIL, WATER OR GENERAL SERVICE (OPTIONAL) FXGC_B Model Model FXGE_B FXGD_B FXGE_B Part No. Part No. Steel Bronze Stainless Steel 1 FLUID VALVE ASSEMBLY FG1614 FG1614 6FG1614 * COVER VALVE, FLUID CYLINDERS **.. 8 7FG147 7FG147 7FG147 * Not shown on drawing. ** Ball Guided Spherical valves require the above listed 7FG147 Cover in place of valve covers shown on cylinder list. 316FXG799 VALVE SEAT PULLER GRAVEL TYPE (Optional Equipment) 1 ASSEMBLY PULLER, VALVE SEAT (Includes 2, 3, 4, 5 & 6) FGG219A 2 BOLT PULLER PLATE PULLER AUX292 4 NUT HEX T62 5 PIN SPRING ROLL R40 6 PULLER, Valve Seat FGG Page 22

24 317FXG799 VALVE SEAT PULLER WING GUIDED & DELRIN BALL (Optional Equipment) Part No. Wing Derlin Ball Guided 1 PULLER ASSEMBLY, Includes No. 2, 3, 4 & AUX545 FDD BOLT PULLER AUX235 2AUX235 3 PLATE PULLER AUX292 2AUX292 4 PULLER AUX FDD219 5 NUT C11 50C11 318FXG799 VALVE SEAT PULLER CENTER GUIDED (Optional Equipment) 1 PULLER ASSEMBLY, Includes No. 2, 3, 4 & AUX545 2 PULLER AUX549 3 PLATE PULLER AUX292 4 WASHER A22 5 NUT T Page 23

25 319FXG799 SURGE CHAMBER DISCHARGE (Optional Equipment) 1 SURGE CHAMBER ASSEMBLY, Includes next 3 items FF44X PLUG CSK. PIPE, Top B6 PLUG SqHd PIPE, Side A9 SCREW EF07Z 320FXG799 SURGE CHAMBER SUCTION (Optional Equipment) 1 SURGE CHAMBER FG44 2 PLUG AJ Page 24

26 ROD WASH (Optional Equipment) Name of Part Qty. Part No. MANIFOLD WATER FXX315 SCREW ED030 NIPPLE D2 NIPPLE D37 VALVE ANGLE F4 COVER FRAME CRADLE FXG225 STUD FRAME CRADLE COVER A466 NUT FRAME CRADLE COVER STUD WING H1 ELBOW 90 STREET D2 300FXG810 LINER PULLER (Optional Equipment) 1 PULLER ASSEMBLY, Includes No. 2, 3, 4, 5, 6 & FG284 2 BOLT PULLER FG344 3 TOOL, Liner Puller FG346 4 NUT B8 5 PIN A93 6 WASHER A8 7 PULLER FG Page 25

27 321FXG799 CROSSHEAD PIN BUSHING PULLER (Optional Equipment) 1 PULLER ASSEMBLY, Includes No. 2, 3, 4, 5 & FXG BOLT PULLER FXG PLATE FXG PLATE PULLER FXG BUSHING FXG NUT T67 RELIEF VALVES (Optional Equipment) Name of Part Qty. Part No. RELIEF VALVE (2 MPT) 125# 150# RELIEF VALVE (2 MPT) 500# 1375# Page 26

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