ELECTRA SAVER STATIONARY BASE MOUNTED COMPRESSORS

Transkript

1 GARDNER DENVER rd Edition March, 1998 ELECTRA SAVER STATIONARY BASE MOUNTED COMPRESSORS MODELS 100 HP EAPQMD AIR COOLED EAPSMD WATER COOLED PARTS LIST

2 INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Compressor MODEL, Method of Cooling, HORSE- POWER and SERIAL NUMBER (see nameplate on unit). The Serial Number is also stamped on top of the cylinder flange to the right of the inlet housing. All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS. To determine the Right Hand and Left Hand side of a compressor, stand at the motor end and look toward the compressor. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) & (LH), when appropriate. For Operating and Service Instructions see: SERVICE MANUAL 13 9/10 641

3 TABLE OF CONTENTS Page No. Instructions For Ordering Repair Parts Inside Front Cover Maintain Compressor Reliability And Performance With Genuine Gardner Denver Compressor Parts And Support Services Remanufactured Air Ends Matrix/Menu Bare Compressor , 5 Oil Seal Detail Inlet Valve Turn Valve Air Filter Group Oil Reservoir Group Separator Housing Group Discharge Piping Air Discharge Piping Oil Piping Group Oil Filter 200EBM Oil Piping Line Oil Return Line Compressor Base Group Minimum Pressure Valve Thermal Valve (Thermostatic Mixing) Enclosure Vent Fan Assembly (Water Cooled Only) Air Cooled Cooler Group , 23 Water Cooled Heat Exchanger With Aftercooler , 25 Water Cooled Heat Exchanger Without Aftercooler , 27 Oil Piping Schematic , 29 Enclosure (Common Parts Air/Water Cooled) , 31 Enclosure Hardware Enclosure Air Cooled Units Enclosure Water Cooled Units Main Motor Group Motor Group (Main Drive Motors) Motor Group (Fan Motors) Overload Relay Heater Conversion Listing Controller Assembly Wye Delta , 39 Solenoid Valve Identification And Instruction Group Repair Kits , Page 1

4 MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER COMPRESSOR PARTS AND SUPPORT SERVICES Gardner Denver Compressor genuine parts, engineered to original tolerances, are designed for optimum dependability specifically for Gardner Denver compressor systems. Design and material innovations are the result of years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Gardner Denver Compressor distributor offers all the backup you ll need. A worldwide network of authorized distributors provides the finest product support in the air compressor industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the Gardner Denver Machinery Inc. Master Distribution Center (MDC) in Memphis, Tennessee. Your authorized distributor can support your Gardner Denver air compressor with these services: Call Gardner Denver today for a quote. 1. Trained parts specialists to assist you in selecting the correct replacement parts. 2. Factory warranted new and remanufactured rotary screw air ends. Most popular model remanufactured air ends are maintained in stock at MDC for purchase on an exchange basis with liberal core credit available for the replacement unit. 3. A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors. 4. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor. Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and repair services. For the location of your local authorized Gardner Denver Air Compressor distributor refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Machinery Inc. Gardner Denver Machinery Inc. Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL Memphis, TN Phone: (217) Phone: (901) Fax: (217) (800) Fax: (901) Whenever an air end requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured air end exchange program. From its modern Remanufacturing Center in Indianapolis, IN, Gardner Denver is committed to supplying you with the highest quality, factory remanufactured air ends that are guaranteed to save you time, aggravation and money. Immediately Available Repair downtime costs you money, which is why there are over 200 remanufactured units in inventory at all times, ready for immediate delivery. Skilled Craftsmen Our Remanufacturing assembly technicians average over 20 years experience with air compression products. Precision Remanufacturing All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to original factory specifications are remanufactured. Every remanufactured air end receives REMANUFACTURED AIR ENDS a new overhaul kit: bearings, gears, seals, sleeves and gaskets. Extensive Testing Gardner Denver performs testing that repair houses just don t do. Magnaflux and ultrasonic inspection spot cracked or stressed castings, monochromatic light analysis exposes oil leaks, and coordinate measurement machine inspects to +/.0001, insuring that all remanufactured air ends meet factory performance specifications. Warranty Gardner Denver backs up every remanufactured air end with a new warranty months from purchase, 12 months from service. Gardner Denver remanufactured air ends deliver quality without question... year in and year out. Call Gardner Denver for information on the air end exchange program and the name of your authorized distributor. Phone Number: or FAX: Page 2

5 ELECTRA SAVER COMPRESSORS MODELS EAPQ & EAPS 100 HP Air or Water Cooled Base Mounted Units Matrix/Menu NOTICE TO CUSTOMER To find the construction options for your compressor unit, FILL IN THE BALANCE OF LETTERS OR NUMBERS FROM YOUR UNIT NAMEPLATE. COLUMN NUMBER: Follow the line down and over from each space thus filled in to find the appropriate construction option with which your machine is equipped. The number 9 in any column space indicates NOT APPLICABLE. The number 8 in any column space indicates SPECIAL DESIGN REFER TO FAC- TORY ORDER TICKET. E A P M D COLUMNS 1 & 2 ELECTRA SAVER FAMILY Single Stage COLUMN 3 AIR END M. SSP Air End 100 HP Units COLUMN 4 TYPE OF CONSTRUCTION Q. Air Cooled Base Mounted (Standard) S. Water Cooled Base Mounted (Standard) COLUMN 5 HORSEPOWER M. 100 HP COLUMN 6 ENGINEERING SPECIFICATION COLUMN 7 PRESSURE & HZ A. 100 PSIG 60 HZ B. 125 PSIG 60 HZ C. 150 PSIG 60 HZ COLUMN 8 CONTROL TYPE (Constant Speed or PC) NO OPTIONS WITH VIBRATION SWITCH A. Air Cooled Wye Delta Starter D. Air Cooled Wye Delta Starter B. Water Cooled Wye Delta Starter E. Water Cooled Wye Delta Starter C. Without Main Motor Starter. F. Without Main Motor Starter COLUMN 9 CONTROL BOX STARTER (Per HP/Voltage)/NEMA * A. 100 HP 200V Nema 12 * E. 100 HP 200V Nema 4 B. 100 HP 230V Nema 12 F. 100 HP 230V Nema 4 C. 100 HP 460V Nema 12 G. 100 HP 460V Nema 4 D. 100 HP 575V Nema 12 H. 100 HP 575V Nema 4 * Note: 200 V applications not available with main motor starter. COLUMN 10 ENCLOSURE A. No Enclosure (Air/Water Cooled) B. Air Cooled Only (With Enclosure) D. Water Cooled 200V or Air Cooled With Remote Cooler E. Water Cooled 230V or Air Cooled With Remote Cooler F. Water Cooled 460V or Air Cooled With Remote Cooler G. Water Cooled 575V or Air Cooled With Remote Cooler COLUMN 11 OIL COOLERS AIR & WATER AIR COOLED W/AFTERCOOLER WATER COOLED FRESH WATER A. With Standard Cooler 60 HZ G. Without Aftercooler B. With Seacoast Cooler 60 HZ H. With Aftercooler I. Without Aftercooler With Temperature Regulator J. With Aftercooler With Temperature Regulator COLUMN 12 COOLER ELECTRICS AIR COOLED WATER COOLED A. 200V 60 HZ J. NEMA 1 B. 230V 60 HZ K. NEMA 4 C. 460V 60 HZ L. Less Water Shutoff Valve D. 575V 60 HZ COLUMN 13 COMPRESSOR DRIVE MOTOR ODP (STD. EFF.) TEFC (STD. EFF.) A. 200V 60 HZ I. 200V 60 HZ B. 230V 60 HZ J. 230V 60 HZ C. 460V 60 HZ K. 460V 60 HZ D. 575V 60 HZ L. 575V 60 HZ ODP (HI EFF.) TEFC (HI EFF.) E. 200V 60 HZ M. 200V 60 HZ F. 230V 60 HZ N. 230V 60 HZ G. 460V 60 HZ O. 460V 60 HZ H. 575V 60 HZ P. 575V 60 HZ Q LESS MOTOR 404TSC FR. ODP ONLY R LESS MOTOR 405TSC FR. TEFC ONLY Page 3

6 BARE COMPRESSOR 216SSP810 B AIR END SELECTION PSI AIR END 100 SSPABD SSPABD SSPABD Page 4

7 Order by Part Number and Description. Reference Numbers are for your convenience only. No. Name of Part Qty. 1 CYLINDER HOUSING BEARING PIN DOWEL LOCKWASHER SCREW SCREW SEAL TAG INSTRUCTION BEARING ROLLER SHIM PLATE BEARING RETAINER SCREW BEARING ROLLER SHIM PLATE BEARING RETAINER SPRING PLATE BEARING COVER SCREW BEARING ROLLER BEARING ROLLER ADAPTOR SCREW GUARD COUPLING SCREW FLANGED Page 5

8 Order by Part Number and Description. Reference Numbers are for your convenience only. 216SSP810 B OIL SEAL DETAIL No. Name of Part Qty. Part No. 25 SPACER SHAFT SSP SLEEVE WEAR SSP HOUSING SEAL SSP SEAL OIL DD SEAL OIL DD O RING BC O RING LOCKWASHER B5 33 SCREW EE Page 6

9 Order by Part Number and Description. Reference Numbers are for your convenience only. 208SSM810 C INLET VALVE No. Name of Part Qty. Part No. 1 GUIDE VALVE SSM483 2 VALVE INLET SSM044 3 WASHER A1 4 LOCKWASHER H56 5 SCREW EC05N 6 PISTON INLET VALVE SSM043 7 O RING BC447 8 SPRING G19 9 RETAINER SSM RING RETAINING D88 11 SPRING W63 12 HOUSING INLET SSM SEAT SSM O RING AM29 15 LOCKWASHER B5 16 SCREW ED Page 7

10 Order by Part Number and Description. Reference Numbers are for your convenience only. 222SSQ810 A TURN VALVE No. Name of Part Qty. Part No. 1 VALVE SSQ238 2 BEARING ROLLER BA51 3 GEAR AUXILIARY SSU031 4 KEY SQUARE C114 5 SETSCREW G21N 6 HOUSING BEARING SSQ006 7 SPRING W50 8 SHAFT CONTROL SSU081 9 RACK SSU SCREW P11N 11 CYLINDER CONTROL SSU PISTON CONTROL ASSEMBLY SSU PACKING RING AM46 14 GASKET BC138N 15 HEAD CYLINDER CONTROL RPA STUD AL5 19 SEAL FASTENER DD65 20 NUT AW24 21 SET SCREW D NIPPLE D1G 23 TEE PIPE G3G 24 PLUG AA5 25 NUT AW Page 8

11 Order by Part Number and Description. Reference Numbers are for your convenience only. 289ECM810 AIR FILTER GROUP No. Name of Part Qty. Part No. 1 FILTER AIR L263 2 BRACKET FILTER ECM389 3 SCREW FLANGED LM51 4 NUT FLANGED AW5 5 HOSE MOLDED CLAMP ADAPTOR FILTER SSM070 8 SCREW EE060 9 LOCKWASHER B5 * GASKET ELIMINATOR BC256 + ELEMENT, AIR FILTER * Not shown on drawing Page 9

12 Order by Part Number and Description. Reference Numbers are for your convenience only. 206EBM810 OIL RESERVOIR GROUP No. Name of Part Qty. Part No. 1 RESERVOIR EBM037 2 SCREW FLANGED LM135 3 NUT FLANGED AW35 4 PLUG AA5 5 O RING C214 6 COVER FILLER SPF156 7 NIPPLE F1G 8 ELBOW C4G 9 NIPPLE F13G 10 VALVE BALL AR PLUG AA7 12 GAUGE FLOAT ECM ADAPTOR GAUGE EDE Page 10

13 Order by Part Number and Description. Reference Numbers are for your convenience only. 274ECM810 A SEPARATOR HOUSING GROUP No. Name of Part Qty. Part No. 1 HOUSING ECM405 2 SCREW EF070 3 LOCKWASHER B7 4 GASKET C802 5 COVER ECM225 6 GASKET C1788N 7 SCREW EE070 8 LOCKWASHER B Page 11

14 Order by Part Number and Description. Reference Numbers are for your convenience only. 277ECM810 DISCHARGE PIPING No. Name of Part Qty. Part No. 1 MANIFOLD ECM286 2 GASKET RING C1230N 3 SCREW EF070 4 LOCKWASHER B7 5 FLEXIBLE COUPLING EB802 * GASKET, FLEXIBLE COUPLING (For Repair) * Not shown on drawing Page 12

15 Order by Part Number and Description. Reference Numbers are for your convenience only. 211EBM810 AIR DISCHARGE PIPING No. Name of Part Qty. Part No. 1 NIPPLE L9G 2 VALVE MINIMUM PRESSURE EBM527 3 CONNECTOR TUBE H142 4 TUBE WITH FITTINGS EBM863 5 TUBE WITH FITTINGS EBM863 6 TRAP C84 7 NIPPLE L1G 8 ELBOW C9G 9 U BOLT U64 10 NUT FLANGED AW Page 13

16 Order by Part Number and Description. Reference Numbers are for your convenience only. 207EBM810 OIL PIPING GROUP No. Name of Part Qty. Part No. 1 NIPPLE H2G 2 ELBOW C6G 3 CONNECTOR TUBE H138 4 TUBE WITH FITTINGS EBM863 5 ELBOW C8G 6 VALVE THERMAL AR954 7 TUBE WITH FITTINGS EBM863 8 NIPPLE H2G 9 ELBOW C6G 10 NIPPLE H2G 11 FILTER OIL EBM Page 14

17 OIL FILTER 200EBM369 WITH 212ECM077 AFFIXED TO ELEMENT Page 15

18 Order by Part Number and Description. Reference Numbers are for your convenience only. * 205EAP810 OIL PIPING LINE No. Name of Part Qty. Part No. 1 KEY SQUARE SPACER (PIPE) ECM392 3 ** SEPARATOR ECM035 4 ELBOW D10G 5 ELBOW D6G 6 TUBE WITH FITTINGS EAP863 * RELIEF VALVES 100 PSI UNITS AR PSI UNITS AR PSI UNITS AR146 ** Refer to page 42, Separator Kit 208EAP6013, for parts listing Page 16

19 Order by Part Number and Description. Reference Numbers are for your convenience only. 280ECM810 B OIL RETURN LINE No. Name of Part Qty. Part No. 1 ELBOW TUBE E60 2 TUBE Ft. 85K3 3 CONNECTOR TUBE E4 4 VALVE CHECK K173 5 NIPPLE D1G Page 17

20 Order by Part Number and Description. Reference Numbers are for your convenience only. 202EDF810 B COMPRESSOR BASE GROUP No. Name of Part Qty. Part No. 1 BASE EDF285 2 ISOLATOR VIBRATION C47 3 SCREW EF200 4 LOCKWASHER B7 5 NUT B7 6 SCREW FLANGED K48 7 NUT FLANGED AW5 8 SCREW EF Page 18

21 Order by Part Number and Description. Reference Numbers are for your convenience only. 200EBM527 MINIMUM PRESSURE VALVE No. Name of Part Qty. Part No. REPAIR KIT Includes the following: O RING SPRING, CHECK VALVE CHECK VALVE ASSEMBLY SPRING, MAIN Page 19

22 THERMAL VALVE (THERMOSTATIC MIXING) (STD.) 90AR167 THERMAL VALVE (ALUMINUM HOUSING) Page 20

23 Order by Part Number and Description. Reference Numbers are for your convenience only. * 285ECM810 ENCLOSURE VENT FAN ASSEMBLY (WATER COOLED ONLY) No. Name of Part Qty. Part No. 1 MOTOR See Page 36 3 GUARD FAN ECM393 4 SCREW FLANGED K48 5 WASHER A5 7 SCREW A35 8 RETAINER WASHER A2 10 LOCKWASHER B2 11 NUT B2 13 FAN ECM HUB BUSHING G27 15 GUARD FAN ECM SCREW FLANGED LM51 17 NUT FLANGED AW5 * Refer to page 34 for Vent Fan Panel Page 21

24 AIR COOLED COOLER GROUP 208EBM Page 22

25 Order by Part Number and Description. Reference Numbers are for your convenience only. AIR COOLED COOLER GROUP No. Name of Part Qty. Part No. 1 COOLER OIL/AIR RADIATOR EBP201 COOLER OIL/AIR RADIATOR SEACOAST (OPTIONAL) EBP201 2 NIPPLE H4G 3 SUPPORT EBM165 4 SCREW FLANGED LM51 5 NUT FLANGED AW5 6 WASHER A3 7 BUSHING HUB G2 8 FAN ECM701 9 GUARD FAN EBM SCREW FLANGED LM51 11 SCREW FLANGED LM50 12 NUT FLANGED AW4 13 SCREW FLANGED K48 14 NUT FLANGED AW Page 23

26 WATER COOLED HEAT EXCHANGER WITH AFTERCOOLER 209EBM810 A Page 24

27 Order by Part Number and Description. Reference Numbers are for your convenience only. WATER COOLED HEAT EXCHANGER WITH AFTERCOOLER Seacoast Fresh Option Water 100 HP 100 HP No. Name of Part Qty. Part No. Part No. 1 EXCHANGER HEAT (OIL/WATER) ESM ESM349 BONNET IN & OUT (For Repair) BONNET RETURN (For Repair) GASKET IN & OUT (For Repair) GASKET RETURN (For Repair) AFTERCOOLER ESM ESM292 BONNET IN & OUT (For Repair) BONNET RETURN (For Repair) GASKET IN & OUT (For Repair) GASKET RETURN (For Repair) SUPPORT ECM ECM165 4 SCREW FLANGED LM51 75LM51 5 NUT FLANGED AW5 50AW5 6 CONNECTOR TUBE H142 86H142 7 TUBE WITH FITTINGS EBP EBP863 8 VALVE MINIMUM PRESSURE EBM EBM527 9 NIPPLE L29G 63L29G 10 NIPPLE L9G 63L9G 11 TRAP C84 83C84 12 NIPPLE L9G 63L9G 13 ELBOW C9G 64C9G 14 U BOLT U64 15U64 15 NUT FLANGED AW5 50AW5 16 MANIFOLD WATER ECM ECM SCREW FLANGED LM51 75LM51 18 NUT FLANGED AW5 50AW5 19 CONNECTOR TUBE H138 86H TUBE WITH FITTINGS EBM EBM TUBE WITH FITTINGS EBM EBM TUBE WITH FITTINGS EBM EBM TUBE WITH FITTINGS EBM EBM BUSHING PIPE E13 64E13 25 TUBE WITH FITTINGS EBP EBP BUSHING PIPE E13 64E13 27 TEE G11G 64G11G 28 NIPPLE K6G 63K6G 29 BUSHING PIPE E13 64E13 30 PLUG AA1 64AA1 31 NIPPLE L9G 63L9G 32 ELBOW C9G 64C9G 33 NIPPLE L34G 63L34G 34 NIPPLE L27G 63L27G 35 UNION STRAIGHT Z2 64Z2 36 NIPPLE L20G 63L20G * TEMPERATURE REGULATOR AR326 90AR326 * SOLENOID VALVE (NEMA 1) AC118 90AC118 * SOLENOID VALVE (NEMA 4) AC103 90AC103 * Not Shown Page 25

28 WATER COOLED HEAT EXCHANGER WITHOUT AFTERCOOLER 210EBM Page 26

29 Order by Part Number and Description. Reference Numbers are for your convenience only. WATER COOLED HEAT EXCHANGER WITHOUT AFTERCOOLER Seacoast Fresh Option Water 100 HP 100 HP No. Name of Part Qty. Part No. Part No. 1 EXCHANGER HEAT (OIL/WATER) ESM ESM349 BONNET IN & OUT (For Repair) BONNET RETURN (For Repair) GASKET IN & OUT (For Repair) GASKET RETURN (For Repair) BRACKET PIPE ECM ECM108 3 SUPPORT ECM ECM165 4 SCREW FLANGED LM51 75LM51 5 NUT FLANGED AW5 50AW5 6 U BOLT U101 15U101 7 NUT FLANGED AW35 50AW35 8 NIPPLE L9G 63L9G 9 VALVE MINIMUM PRESSURE EBM EBM CONNECTOR TUBE H142 86H TUBE WITH FITTINGS EBM EBM TRAP C84 83C84 13 NIPPLE L1G 63L1G 14 ELBOW C9G 64C9G 15 U BOLT U64 15U64 16 NUT FLANGED AW5 50AW5 17 SCREW FLANGED LM51 75LM51 18 MANIFOLD WATER ECM ECM CONNECTOR TUBE H138 86H TUBE WITH FITTINGS EBM EBM TUBE WITH FITTINGS EBM EBM TUBE WITH FITTINGS EBM EBM BUSHING PIPE E13 64E13 24 TUBE WITH FITTINGS EBP EBP BUSHING PIPE E13 64E13 26 TEE G11G 64G11G 27 NIPPLE K6G 63K6G 28 BUSHING PIPE E13 64E13 29 PLUG AA1 64AA1 * TEMPERATURE REGULATOR AR326 90AR326 * SOLENOID VALVE (NEMA 1) AC118 90AC118 * SOLENOID VALVE (NEMA 4) AC103 90AC103 * Not Shown Page 27

30 OIL PIPING SCHEMATIC Page ECM810 M

31 CONTROL PIPING No. Name of Part Qty Part No. No. Name of Part Qty Part No Page 29 1 SCREW FLANGED LM51 2 NIPPLE D5G 3 VALVE SOLENOID B70 4 NIPPLE D1G 5 TEE PIPE G3G 6 CONNECTOR N272 7 NIPPLE D5G 8 CROSS K1G 9 ELBOW E60 10 NIPPLE D1G 11 VALVE CHECK K TEE G3G 13 CONNECTOR TUBE E9 14 ORIFICE N CONNECTOR TUBE E4 16 ELBOW E60 17 VALVE SOLENOID B81 18 ** BUSHING PIPE E2G 19 TEE E ELBOW E60 21 VALVE SOLENOID B80 22 NIPPLE D1G 23 VALVE CONTROL AR CONNECTOR TUBE E9 25 CONNECTOR TUBE E4 26 TEE G3G 28 CONNECTOR TUBE N CONNECTOR TUBE N CONNECTOR TUBE E4 31 ELBOW E64 32 CONNECTOR TUBE E9 33 * VALVE CONTROL AR35 35 TEE E ELBOW E82 37 CONNECTOR TUBE N ELBOW E64 39 ELBOW E60 41 NUT FLANGED AW3 43 TUBE K3 44 TUBE K5 46 NIPPLE D1G 47 REGULATOR H139 GAUGE (For Repair) CONNECTOR TUBE E4 51 NIPPLE D1G 59 NUT FLANGED AW5 60 TEE E CONNECTOR TUBE E9 62 CONNECTOR TUBE E9 63 ELBOW E64 64 ELBOW E64 65 SCREW P4 66 O RING * For Repair Kit order Part Number , or for Repair Diaphragm only, order Part Number * * Not show.

32 ENCLOSURE (COMMON PARTS AIR/WATER COOLED) Page ECM810 A

33 ENCLOSURE (COMMON PARTS AIR/WATER COOLED) No. Name of Part Qty. Part No Page 31 1 BRACKET ECM142 2 BRACKET ECM142 3 PANEL ECM216 4 POST ECM313 5 POST ECM313 6 POST ECM313 7 POST ECM313 8 FRAME ECM314 9 FRAME ECM FRAME ECM FRAME ECM FRAME ECM FRAME ECM FRAME ECM FRAME ECM BRACE ECM BRACE ECM DOOR CANOPY ECM DOOR CANOPY ECM334

34 Order by Part Number and Description. Reference Numbers are for your convenience only. 205EBM810 ENCLOSURE HARDWARE No. Name of Part Qty. Part No. 1 LATCH D58 2 SEAL E12 3 SCREW FLANGED LM51 4 NUT FLANGED AW5 5 DECAL ESO077 6 DECAL ECM Page 32

35 Order by Part Number and Description. Reference Numbers are for your convenience only. 282ECM810 ENCLOSURE AIR COOLED UNITS No. Name of Part Qty. Part No. 1 PANEL ECM216 2 PANEL ECM216 3 PANEL ECM216 * Refer to pages 30 and 31 for Enclosure Parts and page 32 for Enclosure Hardware Page 33

36 Order by Part Number and Description. Reference Numbers are for your convenience only. 283ECM810 ENCLOSURE WATER COOLED UNITS No. Name of Part Qty. Part No. 1 PANEL ECM216 2 PANEL ECM216 3 PANEL ECM216 * Refer to pages 30 and 31 for Enclosure Parts and page 32 for Enclosure Hardware Page 34

37 Order by Part Number and Description. Reference Numbers are for your convenience only. 202EAP810 MAIN MOTOR GROUP No. Name of Part Qty. Part No. 1 MOTOR * 2 COUPLING FLEXIBLE L10** 3 SUPPORT MOTOR 326 FRAME MOTOR EDF620 3 SUPPORT MOTOR 364 & 365 FRAME MOTOR EDF620 4 SCREW EF160 5 WASHER A7 6 LOCKWASHER B7 7 NUT B7 * SELECTIVE SEE PAGE 36. ** DRIVE COUPLING KIT, For Repair Order (1) ECK77781(which includes (6) CUSHIONS) Page 35

38 MOTOR GROUP (MAIN DRIVE MOTORS) COLUMN 100 HP CODE NAME OF PART PART NO. OPEN DRIP PROOF (60 HZ ODP) 13A MOTOR, 200V 24CA B MOTOR, 230V 24CA C MOTOR, 460V 24CA D MOTOR, 575V 24CA2963 OPEN DRIP PROOF (60 HZ ODP HIGH EFFICIENCY) 13E MOTOR, 200V 24CA F MOTOR, 230V 24CA G MOTOR, 460V 24CA H MOTOR, 575V 24CA2979 TOTALLY ENCLOSED FAN COOLED (60 HZ TEFC) 13I MOTOR, 200V 24CA J MOTOR, 230V 24CA K MOTOR, 460V 24CA L MOTOR, 575V 24CA2995 TOTALLY ENCLOSED FAN COOLED (60 HZ TEFC HIGH EFFICIENCY) 13M MOTOR, 200V 24CA N MOTOR, 230V 24CA O MOTOR, 460V 24CA P MOTOR, 575V 24CA3007 MOTOR GROUP (FAN MOTORS) AIR COOLED FAN MOTOR (COOLING MODULE) (T.E.F.C., 3 HP, 1200 RPM, 60 HZ, 1.33 S.F.) VOLTAGE P/N MOTOR, 200V 24CA4259 MOTOR, 230V 24CA4260 MOTOR, 460V 24CA4260 MOTOR, 575V 24CA4261 WATER COOLED FAN MOTOR (ENCLOSURE VENT FAN) (T.E.F.C., 1/4 HP, 1200 RPM, 60 HZ, 1.0 S.F.) VOLTAGE P/N MOTOR, 200V 24CA4177 MOTOR, 230V 24CA2464 MOTOR, 460V 24CA2464 MOTOR, 575V 24CA Page 36

39 OVERLOAD RELAY HEATER CONVERSION LISTING Refer to Motor Nameplate Amperage and Decal in Control Panel for Selection of Overload Relay Heater Packs. CUTLER HAMMER PART NUMBER GARDNER DENVER PART NUMBER H2002B CA4101 H2003B CA4102 H2004B CA4103 H2005B CA4104 H2006B CA4105 H2007B CA4106 H2008B CA4107 H2009B CA4108 H2010B CA4109 H2011B CA4110 H2012B CA4111 H2013B CA4112 H2014B CA4113 H2015B CA4114 H2016B CA4115 H2017B CA4116 H CA2924 H CA2925 H CA2926 H CA2927 H CA2893 H CA2894 H CA Page 37

40 CONTROLLER ASSEMBLY WYE DELTA Page 38 Refer to page 39 for Part Number Reference.

41 CONTROLLER ASSEMBLY WYE DELTA 230V 460V 575V QTY. 100 HP 100 HP 100 HP * ASSEMBLED PANEL: NEMA EAP EAP EAP466 * ASSEMBLED PANEL: NEMA EAP EAP EAP466 A FUSE, CONTROL BOARD CA CA CA2932 C FUSE, TRANSFORMER (PRIMARY) CA276 24CA617 24CA2621 D FUSE, FAN MOTOR, AIR COOLED CA CA CA2477 D FUSE, FAN MOTOR, WATER COOLED CA CA CA Page 39 1 CONTROLLER EAP EAP EAP STARTER ENCLOSURE EAP EAP EAP179 3 OPERATOR CA CA CA CONTACT BLOCK CA CA CA TRANSFORMER FUSE CA CA CA STARTER, FAN MOTOR CA CA CA COIL, FAN MOTOR STARTER, MAIN MOTOR CA CA CA COIL, MAIN MOTOR CONTACTOR, MAIN MOTOR CA CA CA HOLDER CA CA CA2554 Refer to drawing on page 38.

42 Order by Part Number and Description. Reference Numbers are for your convenience only. 203EAP810 SOLENOID VALVE No. Name of Part Qty. Part No. 1 VALVE, SOLENOID B82 2 SCREW V3 3 WASHER LOCK B13 4 ELBOW TUBE E60 5 TEE TUBE A41 6 ELBOW TUBE E60 7 ELBOW TUBE E60 8 CONNECTOR TUBE E4 9 ELBOW TUBE E60 10 CONNECTOR TUBE E4 * TUBE Ft. 85K3 * GASKET A342 * COVER A343 * O RING, SOLENOID VALVE TO CYLINDER W7 * O RING, SOLENOID VALVE TO CYLINDER * Not shown on drawing Page 40

43 IDENTIFICATION AND INSTRUCTION GROUP No. Name of Part Qty. Part No. 1 DECAL, OPERATION & MAINTENANCE ECM077 2 DECAL, WARNING EAQ077 3 DECAL, PARTS LIST/SERVICE MANUAL NUMBER EDE077 4 DECAL, WARNING ELECTRICAL SHOCK EAQ077 5 DECAL, DANGER DO NOT MODIFY EAQ077 6 DECAL, WARNING ELECTRICAL SHOCK EAQ077 7 DECAL, WARNING READ OPERATOR MANUAL EAQ077 8 DECAL, CAUTION USE FLOOR PLATE EAQ077 9 DECAL, WARNING SEE WIRING DIAGRAM EAQ DECAL, DANGER HOT OIL UNDER PRESSURE EAQ DECAL, WARNING INSPECT OIL RESERVOIR EAQ DECAL EAQ DECAL, NOTICE USE GARDNER DENVER PARTS EAQ DECAL, NOTICE USE GARDNER DENVER PARTS EAQ DECAL, CAUTION DO NOT LIFT EAQ DECAL, WARNING ROTATING MACHINERY EAQ DECAL, DANGER DO NOT BREATHE EAQ DECAL, DRAIN MOISTURE DAILY ESO DECAL, GD LOGO F18 20 RIVET E13 21 DECAL, HEAT EXCHANGER IN ESP DECAL, HEAT EXCHANGER OUT ESP DECAL, SAVER II LOGO ECP DECAL, SAVER II LOGO ECP TAG INSTRUCTION EAQ DECAL, NAMEPLATE F64 28 DECAL EAQ DECAL EAQ TAG INSTRUCTION EAQ TAG INSTRUCTION EAQ POCKET EAQ Page 41

44 REPAIR KITS Name of Part Qty. Part No. ROUTINE MAINTENANCE KIT (3000 HOURS) H.D. AIR FILTER ECM6013 (Includes next two items) ELEMENT, AIR FILTER ELEMENT, OIL FILTER PERIODIC MAINTENANCE KIT (INLET VALVE) (Includes next five items).. 302SSM6013 O RING BC447 SPRING G19 SPRING W63 O RING AM29 RETAINER RING D88 PERIODIC OVERHAUL KIT (Includes next nine items) SSP6013 GASKET KIT SSP6013 OIL SEAL KIT SSP6013 ROLLER BEARING BA105 ROLLER BEARING BA106 ROLLER BEARING BA104 ROLLER BEARING BA103 ROLLER BEARING BA51 SPRING W50 SPRING W52 GASKET KIT (Includes next eight items) SSP6013 PERIODIC MAINTENANCE KIT (INLET VALVE) SSM6013 SHIM SET (SHAFT) H63 SHIM SET H62 GASKET RING C603N PACKING RING AM46 FASTENER SEAL DD65 GASKET BC138N GASKET ELIMINATOR BC222 OIL SEAL KIT (Includes next seven items) SSP6013 WEAR SLEEVE SSP1458 OIL SEAL DD692 OIL SEAL DD693 O RING O RING BC380 GASKET ELIMINATOR BC222 CHECK VALVE AR923 SEPARATOR KIT (Includes next three items) EAP6013 OIL SEPARATOR ECM035 GASKET C1788N LUBRICANT (OIL SEAL GREASE) Page 42