Short presentation of SRM, Manufacturing Engineering and Technology Management. Tor Giæver

Transkript

1 Short presentation of SRM, Manufacturing Engineering and Technology Management Tor Giæver

2 Introduksjon fakta om selskapet SINTEF Raufoss Manufacturing er et industrielt forskningsog utviklingsselskap med base i industriklynga på Raufoss Vi leverer spisskompetanse til vareproduserende industri i Norge Vi har et svært bredt tilbud til vareproduserende bedrifter fra idé til ferdig produkt med både akademisk spisskompetanse og industriell erfaring 80 ansatte; hvorav 20 i Trondheim og 60 på Raufoss Omsetning ca 80 mill i 2009 Stiftet i 2002 (Raufoss Technology & Industrial Management AS, omdøpt til SINTEF Raufoss Manufacturing AS i 2009 Aksjeselskap eid av SINTEF (50,1%), SIVA (10,2%) samt industriselskapene Nammo, Raufoss Technology, Kongsberg Automotive, Benteler, Hydro Aluminium og Hexagon Composites

3 SINTEF Raufoss Manufacturing AS Industri (39,7%) Nammo Raufoss Kongsberg Automotive Raufoss Technology Hexagon Benteler Hydro Aluminium Simulering beregninger Eierstruktur Virksomhetsområder Testing og Verifikasjon Prototyper Pilotproduksjon SIVA (10,2%) SINTEF (50,1%) Presentasjonen handler om område i rød ramme Materialteknologi Produksjonsteknologi Produksjons logistikk

4 Manufacturing engineering and Technology management Industrialization Quality and productivity Manufacturing logistics Manufacturing simulation Process and plant monitoring Automation

5 Manufacturing systems Lean Manufacturing Industrialization and manufacturing plant development Material flow, layout, manufacturing planning and control Reliability and robustness Process monitoring, data acquisition and analysis Distributed / autonomous manufacturing Manufacturing simulations (Discrete event simulations)

6 Cybernetics, Automation and Robotics Self calibration Self adaptable processes Machine Vision Sensor fusion Robot simulations Automation laboratory

7 Manufacturing processes Additive manufacturing (Rapid manufacturing) Hybrid manufacturing: Cutting + Additive Cutting processes Measuring Hybrid build style as practiced by LaserCusing.nl: A tool geometry with conformal cooling channels is separated into two parts, the lower is made by CNC and the upper by AMT. CNC part is positioned in AM system and the upper part is built directly on the top by AMT. the final geometry is removed from the AM system and is post processed to desired surface finish.

8 Knowledge based engineering Lean Product Development Look ahead by Tools, Modelling and Simulation Product Engineering Manufacturing Engineering Manufacturing Usage and Service Kick Back Knowledge, Data, Facts Recycling

9 Manufacturing simulations software Discrete event simulation: Flexsim Quest Robot simulations: Kukasim Igrip

10 CRI NORMAN MAIN OBJECTIVE: To improve the competitiveness of industry through product and process innovations Global Start 2007, will run for 8 years Competitiveness Total budget 20 Mill. Euro Only CRI on production Adaptive Factories Transparent and Robust Manufacturing Networks Collaborative product and process development Product Development ICT Enablers Manufact. Syst. Eng. Innovation Management Decisions Support Systems Operations Management Figure 1: NORMAN framework and research

11 Flexible Automated sewing 6-axis Kuka robot RSI interface (12ms) Dürkopp Adler 550 sewing machine Modified control Control PC Sewing execution server Sensing system Vision part recognition Optical edge tracking Optical speed sensors 2nd CIRP Conference on Assembly Technologies & Systems September 2008, Toronto, Canada Lars Erik Wetterwald, SINTEF Raufoss Manufacturing 11

12 Flexible automated low volume assembly Modular automation equipment Self calibration for fast reconfigurable assembly cell Machine vision and force sensors to achieve robust assembly Flexible feeding devices with machine vision, flexible grippers and flexible pallets Robust and adaptive assembly trough co-operating robots with dynamic material flow Flexible transport and feeding of components and subassemblies Complete reconfigure the cell within 24 hours Robust introduction of new products within one hour Changeover times equal to cycle times = one-piece flow

13 IC2 EU-project Intelligent and customized Tooling Combining Additive Manufacturing and Grinding/milling to a hybrid cell Surface embeded sensors

14 Partners No. Participant organization name Country 1 SINTEF Raufoss Manufacturing AS (coordinator) Norway 2 Plasto AS Norway 3 Raufoss Industrial Tools AS Norway 4 Baldur Coatings AS Norway 5 VTT - Technical Research Centre of Finland Finland 6 DIARC-Technology Oy Finland 7 Acreo AB Sweden 8 MicroPlast AB Sweden 9 Danish Technological Institute Denmark 10 Recon A/S Denmark 11 Novo Nordisk A/S* Denmark 12 Polérteknik Denmark 13 Fraunhofer IAO Germany 14 CIRP Germany

15 Vi trives i koblingen mellom industriell vareproduksjon og forskningsmiljøer