NORSOK R-002 Lifting Equipment Svein Harald Hetland, Teknisk Kravsetter og Faglig leder løfteutstyr BP Norge AS BP Norge AS 16 lisenser i Norge: Valhall Ula Skarv Hod Tambar
Hvorfor trenger vi ny NORSOK R-002? Behov for nytt regelverk innen: Utsettingsarrangment Løfteutstyr i boreområdet Lære av hverandres feil for ikke å gjøre dem selv Produsentene kan standardisere sikkert utstyr for petroleumsindustrien Crane accidents En lettere hverdag for oss alle Preliminary Edition 2, April 2010 Standardize, simplify and reduce complexity
Mengder med ulike krav og tilleggskrav hos de forskjellige oljeselskap En forespørsel for ny offshorekran refererte til 1.2m høy bunke dokumenter og 3 uker frist til å levere tilbudet Vanskelig å forholde seg til for leverandører og produsenter (Take it or Leave it)? Fordyrende og gir ingen forbedret sikkerhetseffekt. Standardisering forenkler for alle parter En felles standard for alt løfteutstyr med relativt like krav for petroleumsindustri onshore og offshore. Referanser til ISO, EN-, DNV standardere så langt som mulig Samme sikkerhetskrav til flytende og faste installasjoner Unngår for mange selskapspesifikke tilleggskrav ved innkjøp Gir krav til løfteutstyr for løfting av personell i petroleumsindustrien
Hvem er med i arbeidsgruppen: Navn Selskap Status Stein Ove Dyngeland Statoil Leder Jan Ketil Moberg Ptil / (ConocoPhillips) / EG RL Observatør Gunnar Matre DNV Tilrettelegger/konsulent Jan Gustav Eriksson Standard Norge Sekretær/tilrettelegger Arild Eriksen Seadrill / Rederiforbundet Medlem Svein Harald Hetland BP Medlem Sigurd Førsund Ptil Observatør Nils Justad Statoil Medlem Kato Øvestad Nordic Cranes Medlem Steinar Rødal NOV Moldekran Medlem Sverre Christian Sørensen Aker MH AS Medlem Åse Waage Sjøfartsdirektoratet Observatør Morten Normo Statoil Rep. for Industri Energi Knut Førland Kranskolen Medlem Knut Dorsey W. Giertsen Medlem NORSOK R-002 Lifting Equipment:
R-002 lifting equipment? Løfteinnretninger: Komplekse, f.eks.: Offshore kraner BOP-kraner Enklere Taljer Løfteredskap Person- og vareheiser Portable units Containere (2.7-1, 2.7-2) Løfterammer (2.7-3) Løfting i løftepunkter på utstyr Løfteutstyr i boreområdet Utsettingsarrangement for redningsmidler Daviter for: Frittfall livbåter Lårelivbåter MOB-båter Flåter Redningsstrømer Personelloverføring Fundamenter og opphengspunkt Løftebjelker, løfteører (Materialhåndtering) Gyldighetsområde
Standardens struktur Chapter 1: Scope Chapter 2: Normative and informative references Chapter 3: Terms, definitions and abbreviations Chapter 4: General safety requirements Chapter 5: Common requirements Annex A: Launching & recovery appliance for life saving equipment Annex B: Material handling principles Annex C: Lifting accessories Annex D: Drilling hoisting equipment Annex E: Lifts Annex F: Portable units Annex G: Cranes Annex H: Foundations and suspensions Annex I: Selection of elastic pennant -calculation example Annex J: Lifting lug and mating schackles -calculation example Tekniske krav - Hierarki
Maskinforskriftens sikkerhetsnivå legges til grunn også for: Utsettingsarrangementer Løfteutstyr i boreområdet Risikoanalyser, FMECA Inherently safe design, Hva er nytt? Livbåt krok Hvis krok er utenfor toleransene vil den åpne seg selv ved pålasting og medføre fritt fall. Airgap between 0,3 mm and 0,6 mm
Generell del Kap. 4 4 General safety requirements 4.1 Sikkerhet 4.2 Egnethet for bruken 4.3 Pålitelighet og tilgjengelighet 4.4 Prinsipper for integrering av sikkerhet 4.5 Design med innebygget sikkerhet 4.6 Vern, skjerming 4.7 Information til bruker (Brukermanual) 4.8 Styrke forhold (Sammenbruddsrekkefølge) 4.9 Vedlikehold 4.10 Kvalitetssikringssystem 4.11 Risikoanalyse 4.12 Risikoreduksjon 4.14 Dokumentasjon av risikoanalyser 4.15 Verifikasjon Inherently safe design measures Design med innebygget sikkerhet Pålitelige komponenter skal benyttes i designet, se ISO 12100-2. Avhengig av risikoanalysen så skal, fail-safe komponenter eller redundante komponenter brukes.
April 2004 Valhall Flanke Nord ulykken Ledninger byttet om av elektrikeren
4.12 Risk reduction Produsenten skal benytte alle muligheter for å redusere risikoen for skader på mennesker: 1. Inkludert redesign, 2. design modifikasjoner, Iterativ prosess 3. Vern, skjerming og beskyttelse 4. Brukermanualen. Generell del Kap. 5 5.1 Suitability 5.2 Materials and products 5.3 Fire and explosion 5.4 Ergonomics 5.5 Environmental conditions 5.6 Operational loads 5.7 Strength and stability structure and mechanisms 5.8 Strength and stability classification 5.9 High risk applications 5.10 Power systems 5.11 Electro technical equipment 5.12 Non-electro technical equipment 5.13 Control systems and control station 5.14 Limiting and indicating devices 5.15 Emergency systems 5.16 Communication 5.17 Pneumatics 5.18 Hydraulics 5.19 Electromagnetic compatibility (EMC) 5.20 Exhaust and noise emissions 5.21 Utility systems 5.22 Fabrication 5.23 Installation and assembly 5.24 Corrosion protection 5.25 Technical construction file
Launching and recovery appliances for life saving equipment Groups Evacuation equipment Rescue equipment E.1 Free fall lifeboats E.2 Convention al lifeboats E.3 Escape chutes E.4 Rafts E.5 Escape lines E.6 Rescue boats E.7 Personnel baskets Primary means of launching Drop or skid launching Gravity lowering Gravity lowering Gravity lowering Gravity lowering Offshore crane or davit/mob boat crane Offshore crane Secondary means of launching Gravity or power lowering Power Lowering Power lowering Power lowering NA Secondary power and control system Secondary power and control system Recovery for installation and/or maintenance Power hoisting Power hoisting Power hoisting Power hoisting NA NA NA Rescue operations NA NA NA NA NA Offshore crane or davit/mob boat crane Offshore crane NA not applicable Hva blir nytt for utsettingsarr.? Ny EN-standard for strukturberegninger. Doble lårebremser med uavhengig last veg.(doble barrierer) Nye raskere og sikrere kroker Pull & Go / sjokkdempere
Eksisterende utsettingsarr. Oppfyller ikke eksisterende krav i sjøfartsdirektivet, SOLAS/LSA
Time to release to avoid re-entry Nye krav gjelder for: Utsettingsarrangement for lårelivbåter MOB båt utsetting med davit/offshore kran (Elastisk forløper) Personell tranfer basket løftet med offshore kran
Annex B Materialhandling Group Group type Sub. Groups ANNEX C Lifting Accessories Test Requirements R1 Chain sling Sling with or without hook in the leg ends. Single and multiple legs 1 R2 Fibre sling Flat woven webbing slings and round slings. 1 R3 R4 R5 Steel Wire Rope Sling Loose lifting equipments Spreader and Special designs - Sling with or without hook in the leg ends. Single and multiple legs - Grommets. - Shackles - Eye bolts/nuts - Clamps - Lifting forks. - Spreader beam, lifting beam, lifting frames - Pad eye flange - Magnet lifter- Vacuum lifter- Mechanical gripper R6 Load Carrier - Baskets for use on shore and internally offshore (inboard). - Big bag intended for multiple lifting and single lifts Note. Offshore load carriers se Annex F Portable units. R7 R8 Forerunner/ Pendant Elastic forerunner 2 or 3 4 1 1 1 1 1, 2 or 4 2 or 4 1 -Single and double legs forerunner for offshore crane 2 or 3 pendant for MOB (Fast rescue craft) Ref. Annex A, clause A.7.4 2 1 R9 Lifting components - Chains- Wire ropes- Hooks- Links and joining devices - Open/closed spelter socket- Swivels- Turn buckle- Pulley blocks and hook blocks, single and multiple sheaves- Deflection pulleys - Wire rope grips. 1 N/A, ref. C.9.5 S.dir test krav R10 Lifting accessories in drilling area - Lifting nipple/caps/subs -Elevators -Bails/links -Handling/running/hanger tools used for lifting 2 or 3 5 5 2, 4 or 5 R11 Carriers for lifting persons - Suspended work platform for internal use (work basket) - Stretcher intended for lifting of personnel using lifting appliances. -Personnel transfer carrier -Man riding harness 2 or 3
Lifting Equipment in the Drilling Area Groups Lifting appliances D.1 Conventional draw work including top drive/derrick Drilling Machine (DDM) D.2 Cylinder operated hydraulic draw work (RAM rig) including top drive/ Derrick Drilling Machine (DDM) D.3 Vertical pipe handling (VPH) machine D.4 Horisontal to vertical (HTV) pipe handling machine including catwalk machine D.5 X-mas tree / BOP carrier D6 Miscellaneous lifting equipment in the drilling area Lifting accessories D.7 Drilling lifting accessories.
Group D.1 Conventional Drawwork including Top drive / DDM Subgroup Drawing Ref. Equipment Description 1 Drawwork Winch to lift drill string load through several parts of wire rope in crown block and travelling block. Main function Typical Names Lifting equipment (Yes/No) Drawwork Yes 2 Fastline wheel Wiresheave for wire coming from Drawwork. Fast rotation 3 Crown block Multisheaved wireblock mounted in upper part of derrick. 4 Deadline wheel Wiresheave for wire entering the Dead line anchor. (small oscillating movements due to wire rope elasticity.) Fastline wheel Crown Block Deadline wheel 5 Travelling Block Multisheaved wireblock suspended in the drilling line / wire rope parts. Travelling Block 6 Drilling line Wirerope pulled by draw work. Drilling line Drill line 7 Deadline Anchor 8 Derrick Drilling Machine Anchorage unit for the dead end of the drilling line. Often combined with a load cell to indicate and record variation of hook load and weight on bit during drilling. A machine that turns the drill string. It consists of one or more motors (electric or hydraulic) connected with appropriate gearing to the main shaft. The DDM is suspended from the travelling block, so the rotary mechanism is free to travel up and down the derrick, guided in vertical guide rails. Drill string load is transmitted through the main shaft, swivel, connection links to the travelling block. Deadline Anchor DDM Top Drive Yes Yes Yes Yes Yes Yes Yes Annex F Portable Units Group no. F1 F2 Group Offshore containers DNV 2.7-1 (EN 12079) Offshore service containers DNV 2.7-2 F3 Portable offshore units DNV 2.7-3 F5 F4 Lifting of equipment / Installation and decommissioning Lifts NORSOK R-002 Annex F Heavy lift and subsea lifts DNV RMO
Utstikkende stablehjørner er ikke tillatt for offshore containere Protruding parts on the outside of the container frame that may catch or damage other containers or structures shall be avoided. Ref DNV 2.7-1 EN 12079 Group no. G1 G2 G3 G4 G5 G6 G7 ANNEX G Group Mobile cranes Tower cranes CRANES Slewing jib cranes Bridge and gantry cranes Offshore cranes Floating cranes Winches and hoists, - Power driven winches - Power driven hoists - Manrider winches G8 G9 G10 G20 Loader cranes Cable cranes Hand powered hoists and trolleys Other cranes
10 14 18 22 26 30 34 38 42 46 50 Dynamisk faktor offshore/onshore Dynamic Amplification Factor 3,50 3,00 DAF 2,50 2,00 Offshore lift Platform lifts 1,50 1,00 2 6 Rating [Tonnes]
Annex H Foundation and Suspensions Group no. Group Definitions H1 Runway beams Monorails and beams including their fastening to structure for suspension of permanent or temporary lifting equipment H2 Suspension points Lugs or padeyes including their fastening to structure for suspension of permanent or temporary lifting equipment H3 Sheave brackets Sheave brackets including their fastening to structure for suspension of permanent or temporary sheaves. H4 Clamps Clamps used as temporary fastening to structure for suspension H5 Foundations Structural or mechanical parts used as foundation for permanent or temporary mounted lifting equipment to structure NOTE: Foundations and suspensions are parts of lifting equipment, but do not represent lifting equipment by itself. For verification requirements of the lifting equipment as a whole, reference is made to clause 4.14 of this standard.