Førebuing/ Forberedelse

Transkript

1 Førebuing/ Forberedelse AUT4003 Automatiseringsfaget Nynorsk/Bokmål

2 Nynorsk Informasjon til førebuingsdelen Førebuingstid Hjelpemiddel Bruk av kjelder Vedlegg Andre opplysningar Informasjon om vurderinga Førebuingstida varer éin dag. På førebuingsdagen er alle hjelpemiddel tillatne, inkludert bruk av Internett. Når du bruker nettbaserte hjelpemiddel under eksamen, har du ikkje lov til å kommunisere med andre. Samskriving, chat og andre måtar å utveksle informasjon med andre er ikkje tillate. Dersom du bruker kjelder i svaret ditt, skal dei alltid førast opp på ein slik måte at lesaren kan finne fram til dei. Du skal føre opp forfattar og fullstendig tittel på både lærebøker og annan litteratur. Dersom du bruker utskrifter eller sitat frå Internett, skal du føre opp nøyaktig nettadresse og nedlastingsdato. 1. Omtale av anlegget 2. Frekvensomformar 3. Naudstoppbrytar 4. Skisse av søyle I førebuingstida kan du samarbeide med andre, finne informasjon og få rettleiing. Jf. forskrift til opplæringslova 3-54 og 3-55: Eksamen skal prøve i kva grad den einskilte praksiskandidaten/lærlingen har nådd kompetansemåla som er fastsette i den læreplanen (Vg2) for opplæring i bedrift som praksiskandidaten/lærlingen tek sikte på å ta fag- eller sveineprøve/har teikna lærekontrakt i. Førebuing/Forberedelse AUT4003 Side 2 av 7

3 Tema/Situasjonsbeskriving Du skal vera med i ei prosjektgruppe saman med teknisk sjef, to automatikarar, ein elektrikar og ein mekanikar, som skal planleggja, byggja og setja i drift det nye anlegget for handtering av kumlokk. Då du nærmar deg avlegging av fagprøva ynskjer teknisk sjef at du passar på å få jobba med noko mekanisk arbeid, PLS og elsikkerhet/emc-problematikk. Førebuing/Forberedelse AUT4003 Side 3 av 7

4 Bokmål Informasjon til forberedelsesdelen Forberedelsestid Hjelpemidler Bruk av kilder Vedlegg Andre opplysninger Informasjon om vurderingen Forberedelsestiden varer én dag. På forberedelsesdagen er alle hjelpemidler tillatt, inkludert bruk av Internett. Når du bruker nettbaserte hjelpemiddel under eksamen, har du ikke lov til å kommunisere med andre. Samskriving, chat og andre måter å utveksle informasjon med andre er ikke tillatt. Hvis du bruker kilder i besvarelsen din, skal disse alltid oppgis på en slik måte at leseren kan finne fram til dem. Du skal oppgi forfatter og fullstendig tittel på både lærebøker og annen litteratur. Hvis du bruker utskrifter eller sitater fra Internett, skal du oppgi nøyaktig nettadresse og nedlastingsdato. 1. Beskrivelse av anlegget 2. Frekvensomformer 3. Nødstoppbryter 4. Skisse av søyle I forberedelsestiden kan du samarbeide med andre, finne informasjon og få veiledning. Jf. forskrift til opplæringslova 3-54 og 3-55: Eksamen skal prøve i kva grad den einskilte praksiskandidaten/lærlingen har nådd kompetansemåla som er fastsette i den læreplanen (Vg2) for opplæring i bedrift som praksiskandidaten/lærlingen tek sikte på å ta fag- eller sveineprøve/har teikna lærekontrakt i. Førebuing/Forberedelse AUT4003 Side 4 av 7

5 Tema/Situasjonsbeskrivelse Du skal være med i en prosjektgruppe sammen med teknisk sjef, to automatikere, en elektriker og en mekaniker, som skal planlegge, bygge og sette i drift det nye anlegget for håndtering av kumlokk. Da du nærmer deg avleggelse av fagprøven ønsker teknisk sjef at du passer på å få jobbe med noe mekanisk arbeid, PLS og elsikkerhet/emc-problematikk. Førebuing/Forberedelse AUT4003 Side 5 av 7

6 Denne sida har ikkje tekst / denne siden har ikke tekst

7 Vedlegg 1 Skisse fra teknisk sjef Kort beskrivelse: Produktet til fabrikken er støpte kumlokk. Etter støping av kumlokk må det bearbeides slik at det passer i kummen. Dette har tidligere vært utført manuelt. Det har en stund vært planer om å automatisere denne prosessen ved hjelp av robot og en CNC-maskin. Teknisk sjef har laget en grov skisse over en slik løsning. De støpte kumlokkene kommer inn på transportbåndet øverst til høyre på skissen. I enden av transportbåndet sitter en visjon-celle (kamera) for posisjonering av roboten. Roboten griper kumlokket og setter dette inn i CNC-maskinen som kjører samme prosedyrer på alle kumlokkene for endelig tilpassing. Når maskineringen er ferdig henter roboten ut det ferdige kumlokket og leverer dette inn på transportbåndet på sin venstre side, for videre transport til lager. Transportbånd: Transportbåndmotorene er tilkoplet fabrikkens TN-S nett via frekvensomformere. Frekvensomformerne med nødvendig utrustning, er plassert i skap for motorstyring/fordelingstavle. Motorstyreskapet/fordelingstavla skal også inneholde nødvendige strømforsyninger, sikringer og fordelingsskinner for resten av det nye anlegget. Det skal benyttes lokale nødstoppbrytere på hvert transportbånd (snorbrytere). Frekvensomformernes driftsdata skal overvåkes og logges i en database i et forsøk på å oppnå større grad av tilstandsbasert vedlikehold knyttet til transportbåndene. Hastigheten på båndene skal kunne justeres og avleses via operatørstasjonen. Førebuing/Forberedelse AUT4003 Side 6 av 7

8 Robot: Robotens styreenhet plasseres i umiddelbar nærhet til selve roboten og henter sin tilførsel fra motorstyreskapet. Som sikkerhetsforanstaltning benyttes det lysgardiner samt lokalt plassert nødstopp. På robotarmen er det tilførsel av trykkluft. Griper Griper er pneumatisk styrt og festes til robotarmen. Griperen med styring skal produseres på stedet/i fabrikken. Styresignal til griperstyringen hentes fra styreenheten til roboten. Visjoncam / Visjon-celle Kameraets funksjon er å detektere kumlokkene og generere posisjoneringsdata til robotarmen samt stopp signal til transportbåndet hvis produksjonshastigheten krever det. Oppheng til kamera skal produseres på stedet/i fabrikken. PLS Overordnet PLS som håndterer drift av anlegget, samt forbinder de ulike enhetenes kommunikasjon med hverandre. Egen sikkerhets-pls for håndtering av all nød- og prosessavstengning. Det legges opp til mest mulig bruk av distribuert I/O (RIO) for å redusere behovet for kabling. PLSene med nødvendig utrustning er plassert i et styreskap/-tavle. Operatørstasjon Touch-skjerm koplet til anlegget via overordnet PLS for betjening, og avlesning av verdier og produsert mengde. Database Tilkoplet overordnet PLS og nyttes til lagring av driftsdata for feilsøking, og optimalisering av drift og vedlikehold på anlegget. Databasen skal også koples mot bedriftens databaserte vedlikeholdssystem samt kontortekniske systemer for administrasjon av produksjon og drift. CNC maskin Dreiebenk med hydraulisk operert 3-bakket chuck for oppspenning av kumlokk før dreieoperasjonen. Chucken blir styrt fra CNC-maskinens styring. Førebuing/Forberedelse AUT4003 Side 7 av 7

9 Vedlegg 2 MX2 Born to drive machines Current vector control High starting torque: 200% at 0.5 Hz Double rating VT 120%/1 min and CT 150%/1 min IM & PM motor control Torque control in open loop vector Positioning functionality Built-in application functionality (i.e. Brake control) Built-in logic programing Safety embedded compliant with ISO (double input circuit and external device monitor EDM) USB port for PC programming 24 VDC backup supply for control board Fieldbus communications: Modbus, DeviceNet, Profibus, CompoNet, EtherCAT, ML-II and EtherNet/IP PC configuration tool: CX-Drive RoHS, CE, culus Ratings 200 V Class single-phase 0.1 to 2.2 kw 200 V Class three-phase 0.1 to 15.0 kw 400 V Class three-phase 0.4 to 15.0 kw System configuration Power supply MCCB USB cable CX-Drive CX-One Input AC reactor Remote operator extension cable LCD 5 lines remote operator Installation accessory Filter Communication option board MX2 Braking resistor Choke DC reactor Motor Output AC reactor Ground MX2 1

10 Specifications Type designation MX2 series A: IP20 D: IP54 (Includes Class 2 EMC filter) Voltage: B: Single-phase 200 VAC 2: Three-phase 200 VAC 4: Three-phase 400 VAC C: IP54 ready for customization E: Europe standard P: Finless Max. applicable motor output 002: 0,2 kw ~ 150: 15,0 kw 200 V class Motor kw 2 Output characteristics Power supply Single-phase: 3G3MX2-@ B001 B002 B004 B Three phase model use forced-air-cooling but single phase model is self cooling. 2. Based on a standard 3-Phase standard motor. 3. Forced air cooling for IP54 models. B015 B Three-phase: 3G3MX2-@ For VT setting For CT setting VT Inverter capacity kva 200 CT VT CT Rated output current (A) at VT Rated output current (A) at CT Max. output voltage Proportional to input voltage: V Max. output frequency 400 Hz Rated input voltage and frequency Single-phase V 50/60 Hz 3-phase V 50/60 Hz Allowable voltage fluctuation -15%..+10% Allowable frequency fluctuation 5% Braking torque At short-time deceleration At capacitor feedback 100%: <50Hz 50%: <60Hz Cooling method Self cooling 3 70%: <50Hz 50%: <60Hz Approx 20% - Forced-air-cooling 400 V class Motor kw 1 Output characteristics Power supply Three-phase: 3G3MX2-@ For VT setting For CT setting VT Inverter capacity kva 380 CT VT CT Rated output current (A) at VT Rated output current (A) at CT Max. output voltage Proportional to input voltage: V Max. output frequency 400 Hz Rated input voltage and frequency 3-phase V 50/60 Hz Allowable voltage fluctuation -15%..+10% Allowable frequency fluctuation 5% Braking torque At short-time deceleration At capacitor feedback Cooling method Self cooling 2 1. Based on a standard 3-Phase standard motor. 2. Forced air cooling for IP54 models. 100%: <50Hz 50%: <60Hz 70%: <50Hz 50%: <60Hz Forced-air-cooling - 2 Frequency inverters

11 Specifications Common specifications Control functions Functionality Protection functions Ambient conditions Model number Specifications 3G3MX2 Control methods Phase-to-phase sinusoidal pulse with modulation PWM (Sensorless vector control, V/F) Output frequency range Hz Digital set value: ±0.01% of the max. frequency Frequency precision Analogue set value: ±0.2% of the max. frequency (25 ±10ºC) Digital set value: 0.01 Hz Resolution of frequency set value Analogue set value: 1/1000 of maximum frequency Resolution of output frequency 0.01Hz Starting torque 200% / 0.5 Hz Dual rating: Overload capability Heavy duty (CT): 150% for 1 minute Normal Duty (VT): 120% for 1 minute Frequency set value 0 to 10 VDC (10 K ), 4 to 20 ma (100 ), RS485 Modbus, Network options V/f Characteristics Constant/ reduced torque, free V/f FW (forward run command), RV (reverse run command), CF1~CF4 (multi-stage speed setting), JG (jog command), DB (external braking), SET (set second motor), 2CH (2-stage accel./decel. command), FRS (free run stop command), EXT (external trip), USP (startup function), CS (commercial power switchover), SFT (soft lock), AT (analog input selection), RS (reset), PTC (thermistor thermal protection), STA (start), STP (stop), F/R (forward/reverse), PID (PID disable), PIDC (PID reset), UP (remote control up function), DWN (remote control down function), UDC (remote control data clear), OPE (operator control), SF1~SF7 (multi-stage speed setting; bit operation), OLR (overload restriction), TL (torque limit enable), TRQ1 (torque limit Inputs signals changeover1), TRQ2 (torque limit changeover2), BOK (Braking confirmation), LAC (LAD cancellation), PCLR (position deviation clear), ADD (add frequency enable), F-TM (force terminal mode), ATR (permission of torque command input), KHC (Cumulative power clear), MI1~MI7 (general purpose inputs for Drive Programming), AHD (analog command hold), CP1~CP3 (multistage-position switches), ORL (limit signal of zero-return), ORC (trigger signal of zero-return), SPD (speed/position changeover), GS1~GS2 (STO inputs, safety related signals), 485 (Starting communication signal), PRG (executing Drive Programming), HLD (retain output frequency), ROK (permission of run command), EB (rotation direction detection of B- phase), DISP (display limitation), OP (option control signal), NO (no function), PSET (preset position) RUN (run signal), FA1~FA5 (frequency arrival signal), OL,OL2 (overload advance notice signal), OD (PID deviation error signal), AL (alarm signal), OTQ (over/under torque threshold), UV (under-voltage), TRQ (torque limit signal), RNT (run time expired), ONT (power ON time expired), THM (thermal warning), BRK (brake release), BER (brake error), ZS (0Hz detection), DSE (speed deviation excessive), POK (positioning completion), ODc (analog voltage input disconnection), OIDc (analog current input disconnection), FBV (PID second stage output), NDc (network disconnect detection), LOG1~LOG3 (Logic output signals), WAC (capacitor life warning), WAF (cooling fan warning), FR (starting contact), OHF (heat sink overheat warn- Output signals ing), LOC (Low load), MO1~MO3 (general outputs for Drive Programming), IRDY (inverter ready), FWR (forward operation), RVR (reverse operation), MJA (major failure), WCO (window comparator O), WCOI (window comparator OI), FREF (frequency command source), REF (run command source), SETM (second motor in operation), EDM (STO (safe torque off) performance monitor), OP (option control signal), NO (no function) Free-V/f, manual/automatic torque boost, output voltage gain adjustment, AVR function, reduced voltage start, motor data selection, auto-tuning, motor stabilization control, reverse running protection, simple position control, simple torque control, torque limiting, automatic carrier frequency reduction, energy saving operation, PID function, non-stop operation at instantaneous power failure, brake control, DC injection braking, dynamic braking (BRD), frequency upper and lower limiters, jump frequencies, curve accel and decel (S, U, inversed U,EL-S), 16-stage speed profile, fine adjustment of start Standard functions frequency, accel and decel stop, process jogging, frequency calculation, frequency addition, 2-stage accel/decel, stop mode selection, start/end freq., analog input filter, window comparators, input terminal response time, output signal delay/hold function, rotation direction restriction, stop key selection, software lock, safe stop function, scaling function, display restriction, password function, user parameter, initialization, initial display selection, cooling fan control, warning, trip retry, frequency pull-in restart, frequency matching, overload restriction, over current restriction, DC bus voltage AVR Analogue inputs 2 analogue inputs 0 to 10 V (10 K ), 4 to 20 ma (100 ) Pulse train input terminal 0 to 24 V, up to 32 khz Accel/Decel times 0.01 to s (line/curve selection), 2nd accel/decel setting available Status indicator LED s Run, Program, Alarm, Power, Hz, Amps Display Digital operator: Available to monitor 32 items: frequency reference, output current, output frequency... Motor overload protection Electronic Thermal overload relay and PTC thermistor input Instantaneous overcurrent 200% of rated current Dual rating: Overload Heavy duty (CT): 150% for 1 minute Normal Duty (VT): 120% for 1 minute Overvoltage 800 V for 400 V type and 400 V for 200 V type Undervoltage 345 V for 400 V type and V for 200 V type Momentary power loss Following items are selectable: Alarm, decelerates to stop, decelerates to stop with DC bus controlled, restart Cooling fin overheat Temperature monitor and error detection Stall prevention level Stall prevention during acceleration/deceleration and constant speed Ground fault Detection at power-on Power charge indication On when power is supplied to the control part Degree of protection IP20, Varnish coating on PCB & IP54 (For 3G3MX2-D@ type) Ambient humidity 90% RH or less (without condensation) Storage temperature -20ºC..+65ºC (short-term temperature during transportation) Ambient temperature 1 10 C to 50ºC (Both the carrier frequency and output current need to be reduced over 40ºC) Installation Indoor (no corrosive gas, dust, etc.) Installation height Max m Vibration 5.9 m/s 2 (0.6G), 10 to 55 Hz 1. Some types of 3G3MX2-D requires special derating depending on installation conditions and carrier frequency selected. Check the manual for details. MX2 3

12 R f R l w Q?@ h m u d q s d q r s n o q d r d s q t m g š o v q ` k l ` o q f R f R l w Q q t m?@ h m u d q s d q r s n o q d r d s q t m g š o v q ` k l ` o q f R f R l w Q?@ h m u d q s d q q t m r s n o q d r d s q t m g š o v q ` k l ` o q f Dimensions Standard models (IP20) W W1 4.5 W W1 2-d W W1 2-d q t m H1H H1 H H1 H 5 t t D Figure 1 D Figure 2 D1 D Figure 3 2,6 D1 D1 D2 D2 Voltage class Single-phase 200 V Three-phase 200 V Three-phase 400 V Inverter model Dimensions in mm 3G3MX2-A@ Figure W W1 H H1 t D D1 D2 d Weight (kg) B001-E B002-E B004-E B007-E 1.4 B015-E B022-E E E E E E E E E E E E E E E E E E E E E E 5.2 Option board Note: Option boards could be fitted inside the IP54 model Frequency inverters

13 Finless models W W1 Ø4.5 W W1 Ø4.5 W W1 Ø H1 H H1 H H1 H D Figure 1 D Figure 2 D Figure 3 D1 D1 D1 Voltage class Single-phase 200 V Three-phase 200 V Three-phase 400 V Inverter model 3G3MX2-A@ Figure Dimensions in mm W W1 H H1 D D1 Weight (kg) B001-P-E B002-P-E B004-P-E B007-P-E B015-P-E B022-P-E P-E 2002-P-E 2004-P-E P-E 2015-P-E 2022-P-E P-E P-E 4007-P-E 4015-P-E P-E 4030-P-E 4040-P-E MX2 5

14 IP54 models Figure Figure Figure Figure Figure 1 Figure 2 Figure 3 Figure 4 3G3MX2-DB001-E 3G3MX2-DB001-EC 3G3MX2-D2055-EC 3G3MX2-D2110-EC 3G3MX2-DB002-E 3G3MX2-DB002-EC 3G3MX2-D2075-EC 3G3MX2-D2150-EC 3G3MX2-DB004-E 3G3MX2-DB004-EC 3G3MX2-D4055-EC 3G3MX2-D4110-EC 3G3MX2-D2001-E 3G3MX2-DB007-EC 3G3MX2-D4075-EC 3G3MX2-D4150-EC 3G3MX2-D2002-E 3G3MX2-DB015-EC 3G3MX2-D2004-E 3G3MX2-DB022-EC 3G3MX2-D2007-E 3G3MX2-D2001-EC 3G3MX2-D2002-EC 3G3MX2-D2004-EC 3G3MX2-D2007-EC 3G3MX2-D2015-EC 3G3MX2-D2022-EC 3G3MX2-D2037-EC 3G3MX2-D4004-EC 3G3MX2-D4007-EC 3G3MX2-D4015-EC 3G3MX2-D4022-EC 3G3MX2-D4030-EC 3G3MX2-D4040-EC 6 Frequency inverters

15 LINE LOAD Rasmi footprint filters Rasmi model Dimensions W H L X Y M H W 1x200 V AX-FIM1010-RE@ M4 AX-FIM1014-RE@ M4 drive mounts AX-FIM1024-RE@ M4 AX-FIM2010-RE@ M4 AX-FIM2020-RE@ M4 L X 3x200 V AX-FIM2030-RE@ M4 AX-FIM2060-RE@ M5 AX-FIM2080-RE@ M5 AX-FIM2100-RE@ M6 AX-FIM3005-RE@ M4 output flexes Y AX-FIM3010-RE@ M4 3x400 V AX-FIM3014-RE@ M4 AX-FIM3030-RE@ M5 AX-FIM3050-RE@ M5 Schaffner footprint filters H W Schaffner model Dimensions W H L X Y A B M L1 N AX-FIM1010-SE@ M5 1x200 V AX-FIM1014-SE@ M5 AX-FIM1024-SE@ M5 L AX-FIM1024-SE-V1 A X AX-FIM2010-SE@ M5 AX-FIM2020-SE@ M5 3x200 V AX-FIM2030-SE@ M5 AX-FIM2060-SE@ M5 AX-FIM2080-SE@ M5 AX-FIM2100-SE@ M5 B Y AX-FIM3005-SE@ M5 AX-FIM3010-SE@ M5 3x400 V AX-FIM3014-SE@ M5 L1' N' AX-FIM3030-SE@ M5 AX-FIM3050-SE@ M5 Input AC Reactor Single-phase Voltage 200 V Reference Dimensions A B C D E F G H Weight kg AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE Three-phase Voltage 200 V 400 V Reference Dimensions A B2 C2 D E F Weight kg AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE MX2 7

16 DC Reactor Voltage 200 V 400 V Reference Dimensions Weight A B C D E F G H kg AX-RC DE AX-RC DE AX-RC DE AX-RC DE 1.60 AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE 105 AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE Output AC Reactor Voltage 200 V 400 V Reference Dimensions Weight A B2 C2 D E F kg AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE Chokes D diameter Motor kw Dimensions Weight kg Reference L W H X Y m AX-FER2102-RE 21 < AX-FER2515-RE 25 < AX-FER5045-RE 50 < W Y X L Ø m H Ø d 8 Frequency inverters

17 Resistor dimensions AX-REM00K15xxx Fig Fig 2 Fig 3 Fig 4 Type Fig. Dimensions Weight L H M I T G N kg AX-REM00K1400-IE AX-REM00K2070-IE AX-REM00K2120-IE AX-REM00K2200-IE AX-REM00K4075-IE 1 AX-REM00K4035-IE AX-REM00K4030-IE AX-REM00K5120-IE AX-REM00K6100-IE AX-REM00K6035-IE AX-REM00K9070-IE AX-REM00K9020-IE AX-REM00K9017-IE AX-REM01K9070-IE AX-REM01K9017-IE AX-REM02K1070-IE AX-REM02K1017-IE 4 AX-REM03K5035-IE AX-REM03K5010-IE MX2 9

18 Standard connections Breaker, MCCB or GFI Power source, 3-phase or 1-phase, per inverter model Thermistor Meter Meter Intelligent inputs, 7 terminals NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair/ shielded cable. Attach the shielded wire for each signal to its respective common terminal at the inverter end only. Input impedance of each intelligent input is 4.7k Forward Short bar (Source type) GND for logic inputs Analog reference 0~10VDC 4~20mA Pulse train input 24Vdc 32kHz max. GND for analog signals R (L1) S (L2) T N(L3) 24V P /GS1 4/GS2 5/PTC 6 7/EB PLC L EO AM H O OI EA L Input circuits MX2 [5] configurable as discrete input or thermistor input L L L Apprx.10k Apprx.100 L L 10Vdc + - L Output circuit Termination resistor (200 ) (Change by slide switch) RS485 transceiver L RS485 transceiver L USB transceiver L Option port controller L U(T1) V(T2) W(T3) PD/+1 P/+ RB N/- AL2 AL0 AL1 Open collector output Freq. arrival signal Load 11/EDM 12 Load CM2 SP SN Brake resistor (optional) Relay contacts, type 1 Form C + - GND for logic outputs Serial communication port (RS485/ModBus) RJ45 port (Optional operator port) USB (mini-b) port (PC communication port) USB power: Self power Option port connector Motor DC reactor (optional) Braking unit (optional) Terminal Block Specifications Terminal Name Function (signal level) R/L1, S/L2, T/L3 Main circuit power supply input Used to connect line power to the drive. Drives with single-phase 200 V input power use only terminals R/L1 and N (T/L3), terminal S/L2 is not available for these units U/T1, V/T2, W/T3 Inverter output Used to connect the motor PD/+1, P/+ External DC reactor terminal Normally connected by the short-circuit bar. Remove the short-circuit bar between +1 and P/ +2 when a DC reactor is connected. P/+, N/- Regenerative braking unit terminal Connect optional regenerative braking units (If a braking torque is required) P/+, RB Braking resistor terminals Connect option braking resistor (if a braking torque is required) Grounding For grounding (grounding should conform to the local grounding code.) 10 Frequency inverters

19 Control Circuit Type No. Signal name Function Signal level PLC Intelligent input common Source type: connecting [P24] to [1]-[7] turns inputs ON Sink type: connecting [L] to [1]-[7] turns inputs ON - P24 Internal 24 VDC 24 VDC, 30mA 24 VDC, 100 ma Digital input signals 1 Multi-function Input selection 1 Factory setting: Forward/ Stop 2 Multi-function Input selection 2 Factory setting: Reverse/ Stop 3/GS1 Multi-function Input selection 3 / safe stop input 1 Factory setting: External trip 4/GS2 Multi-function Input selection 4 / safe stop input 2 Factory setting: Reset 5/PTC Multi-function Input selection 5 / PTC thermistor input Factory setting: Multi-step speed reference 1 6 Multi-function input selection 6 Factory setting: Multi-step speed reference 2 27 VDC max 7/EB Multi-function input selection 7 / Pulse train input B Factory setting: Jog Pulse train Analog input signal Digital output signals L Multi-function Input selection common (in upper row) EA Pulse train input A Factory setting: Speed reference EO Pulse train output LAD frequency H Frequency reference power supply 10 VDC 10 ma max O Voltage frequency reference signal 0 to 10 VDC (10 k ) OI Current frequency reference signal 4 to 20 ma (250 ) L Frequency reference common (bottom row) -- 11/EDM Discrete logic output 1 / EDM output Factory setting: During Run 12 Discrete logic output 2 Factory setting: Frequency arrival type 1 CM2 GND logic output -- AL0 AL1 AL2 Relay common contact Relay contact, normally open Relay contact, normally closed Factory setting: Alarm signal Under normal operation AL1 - AL0 Closed AL2 - AL0 Open 32 khz max 5 to 24 VDC 10 VDC 2 ma 32 khz max 27 VDC, 50 ma max EDM based on ISO R load 250 VAC 2.5 A 30 VDC 3.0 A I load 250 VAC 0.2 A 30 VDC 0.7 A Monitor Signal AM Analog voltage output Factory setting: LAD frequency 0 to 10 VDC 1 ma Comms SP SN Serial communication terminal RS485 Modbus communication Side by side mounting Enclosure 100mm 50mm 100mm Inverter heat loss Single-phase 200 V class Inverter capacity kva Model 3G3MX2 AB001 AB002 AB004 AB007 AB015 AB V VT V CT V VT V CT Rated current (A) VT Rated current (A) CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forced-air-cooling MX2 11

20 Three-phase 200 V class Model 3G3MX2 A2001 A2002 A2004 A2007 A2015 A2022 A2037 A2055 A2075 A2110 A VT Inverter 200 CT capacity kva 240 VT CT Rated current (A) VT Rated current (A) CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forced-air-cooling Three-phase 400 V class Inverter capacity kva Model 3G3MX2 A4004 A4007 A4015 A4022 A4030 A4040 A4055 A4075 A4110 A V VT V CT V VT V CT Rated current (A) VT Rated current (A) CT Total heat loss Efficiency at rated load Cooling Method Self cooling Forced-air-cooling Input AC Reactor AC reactor MX2 Power supply MCCB U X R/L1 V Y S/L2 W Z T/L3 Max. applicable motor output kw 1 phase 200 V class 3 phase 200 V class 400 V class Max. applicablplicable Max. ap- Current Inductance Current Inductance Reference value motor Reference value motor output Reference A mh A mh output kw kw Current value A 0.4 AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE AX-RAI DE Inductance mh DC Reactor Power supply MCCB R/L1 MX2 S/L2 T/L3 +1 P/ V class 400 V class Reference Current value Inductance Max. applicable Current value A mh motor output kw Reference A 0.2 AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE AX-RC DE Max. applicable motor output kw Output AC Reactor DC reactor Inductance mh 200 V class 400 V class Max. applicable motor output kw Reference Current value A Inductance mh Max. applicable motor output kw Reference Current value A Inductance mh 0.4 AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE Frequency inverters

21 Ordering information Power supply MCCB B USB cable E CX-Drive CX-One A Input AC reactor B Remote operator extension cable B LCD 5 lines remote operator B Installation accessory A Filter C Communication option MX2 D Braking resistor A Choke A DC reactor Motor A Output AC reactor Ground 3G3MX2 Voltage class Single-phase 200 V Three-phase 200 V Three-phase 400 V Specifications Model Constant torque Variable torque Max motor kw Rated current A Max motor kw Rated current A Standard (IP20) Finless IP G3MX2-AB001-E 3G3MX2-AB001-P-E 3G3MX2-DB001-E/EC G3MX2-AB002-E 3G3MX2-AB002-P-E 3G3MX2-DB002-E/EC G3MX2-AB004-E 3G3MX2-AB004-P-E 3G3MX2-DB004-E/EC G3MX2-AB007-E 3G3MX2-AB007-P-E 3G3MX2-DB007-EC G3MX2-AB015-E 3G3MX2-AB015-P-E 3G3MX2-DB015-EC G3MX2-AB022-E 3G3MX2-AB022-P-E 3G3MX2-DB022-EC G3MX2-A2001-E 3G3MX2-A2001-P-E 3G3MX2-D2001-E/EC G3MX2-A2002-E 3G3MX2-A2002-P-E 3G3MX2-D2002-E/EC G3MX2-A2004-E 3G3MX2-A2004-P-E 3G3MX2-D2004-E/EC G3MX2-A2007-E 3G3MX2-A2007-P-E 3G3MX2-D2007-E/EC G3MX2-A2015-E 3G3MX2-A2015-P-E 3G3MX2-D2015-EC G3MX2-A2022-E 3G3MX2-A2022-P-E 3G3MX2-D2022-EC G3MX2-A2037-E 3G3MX2-A2037-P-E 3G3MX2-D2037-EC G3MX2-A2055-E - 3G3MX2-D2055-EC G3MX2-A2075-E - 3G3MX2-D2075-EC G3MX2-A2110-E - 3G3MX2-D2110-EC G3MX2-A2150-E - 3G3MX2-D2150-EC G3MX2-A4004-E 3G3MX2-A4004-P-E 3G3MX2-D4004-EC G3MX2-A4007-E 3G3MX2-A4007-P-E 3G3MX2-D4007-EC G3MX2-A4015-E 3G3MX2-A4015-P-E 3G3MX2-D4015-EC G3MX2-A4022-E 3G3MX2-A4022-P-E 3G3MX2-D4022-EC G3MX2-A4030-E 3G3MX2-A4030-P-E 3G3MX2-D4030-EC G3MX2-A4040-E 3G3MX2-A4040-P-E 3G3MX2-D4040-EC G3MX2-A4055-E - 3G3MX2-D4055-EC G3MX2-A4075-E - 3G3MX2-D4075-EC G3MX2-A4110-E - 3G3MX2-D4110-EC G3MX2-A4150-E - 3G3MX2-D4150-EC MX2 13

22 A Line filters Voltage 1Phase 200 VAC 3Phase 200 VAC 3Phase 400 VAC Inverter Model Reference AX-FIM Standard line filter Low leakage line filter Rasmi Schaffner Rasmi Schaffner Current (A) Reference AX-FIM Current (A) Reference AX-FIM Current (A) Reference AX-FIM Current (A) AB001 / AB002 / AB RE SE-V RE-LL SE-LL 10 AB RE SE-V RE-LL SE-LL 14 AB015 / AB RE SE-V RE-LL SE-LL 24 A2001 / A2002 / A2004 / A RE SE-V RE-LL A2015 / A RE SE-V RE-LL SE-LL 20 A RE SE-V RE-LL SE-LL 30 A2055 / A RE SE-V RE-LL SE-LL 50 A RE SE-V RE-LL A RE SE-V RE-LL A4004 / A RE SE-V RE-LL SE-LL 5 A4015 / A4022 / A RE SE-V RE-LL SE-LL 10 A RE SE-V RE-LL SE-LL 15 A4055 / A RE SE-V RE-LL SE-LL 30 A4110 / A RE SE-V RE-LL SE-LL 50 A Input AC reactors Inverter AC Reactor Voltage Model 3G3MX2-@ Reference AB002 / AB004 AX-RAI DE 1-Phase 200 VAC AB007 AX-RAI DE AB015 AX-RAI DE AB022 AX-RAI DE A2002 / A2004 / A2007 AX-RAI DE 3-Phase 200 VAC A2015 / A2022 / A2037 AX-RAI DE A2055 / A2075 AX-RAI DE A2110 / A2150 AX-RAI DE A4004 / A4007 / A4015 AX-RAI DE 3-Phase 400 VAC A4022 / A4030 / A4040 AX-RAI DE A4055 / A4075 AX-RAI DE A4110 / A4150 AX-RAI DE A DC reactors 200V 1-phase 200V 3-phase 400V 3-phase Inverter DC Reactor Inverter DC Reactor Inverter DC Reactor 3G3MX2-AB001 3G3MX2-A2001 3G3MX2-A4004 AX-RC DE AX-RC DE AX-RC DE 3G3MX2-AB002 3G3MX2-A2002 3G3MX2-A4007 AX-RC DE 3G3MX2-AB004 AX-RC DE 3G3MX2-A2004 AX-RC DE 3G3MX2-A4015 AX-RC DE 3G3MX2-AB007 AX-RC DE 3G3MX2-A2007 AX-RC DE 3G3MX2-A4022 AX-RC DE 3G3MX2-AB015 AX-RC DE 3G3MX2-A2015 AX-RC DE 3G3MX2-A4030 AX-RC DE 3G3MX2-AB022 AX-RC DE 3G3MX2-A2022 AX-RC DE 3G3MX2-A4040 AX-RC DE 3G3MX2-A2037 AX-RC DE 3G3MX2-A4055 AX-RC DE 3G3MX2-A2055 AX-RC DE 3G3MX2-A4075 AX-RC DE - 3G3MX2-A2075 AX-RC DE 3G3MX2-A4011 AX-RC DE 3G3MX2-A2011 AX-RC DE 3G3MX2-A4015 AX-RC DE 3G3MX2-A2015 AX-RC DE - 14 Frequency inverters

23 A Chokes Model Diameter Description AX-FER2102-RE 21 For 2.2 KW motors or below AX-FER2515-RE 25 For 15 KW motors or below AX-FER5045-RE 50 For 45 KW motors or below A Output AC reactor Inverter AC Reactor Voltage Model 3G3MX2-@ Reference 200 VAC 400 VAC AB001 / AB002 / AB004 A2001 / A2002 / A2004 AB007 / A2007 AB015 / A2015 AB022 / A2022 A2037 A2055 A2075 A2110 A2150 A4004 / A4007 / A4015 A4022 A4030 / A4040 A4055 A4075 A4110 A4150 AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE AX-RAO DE B Accessories Types Model Description Functions AX-OP05-E LCD remote operator 5 Line LCD remote operator with copy function, cable length max. 3m. 3G3AX-CAJOP300-EE Remote operator cable 3 meters cable for connecting remote operator 3G3AX-OP01 LED remote operator LED remote operator, cable length max. 3m 4X-KITMINI Mounting kit for LED operator Mounting kit for LED operator on panel 3G3AX-OP05-H-E Operator holder Holder to put the AX-OP05-E inside of the cabinet Digital operator Accessories AX-CUSBM002-E PC configuration cable Mini USB to USB connector cable C Communication option boards Types Model Description Functions 3G3AX-MX2-PRT Profibus option card Communication options 3G3AX-MX2-DRT 3G3AX-MX2-ECT 3G3AX-MX2-CRT 3G3AX-MX2-MRT DeviceNet option card EtherCAT option card CompoNet option card MECHATROLINK-II option card Used for running or stopping the inverter, setting or referencing parameters, and monitoring output frequency, output current, or similar items through communications with the host controller. 3G3AX-MX2-EIP EtherNet/IP option card I/O option 3G3AX-MX2-EIO15-E Extra input/output option board 1 analog voltage input, 1 analog current input, 1 analog voltage output, 8 discrete logic inputs, 4 discrete logic outputs MX2 15

24 D Braking unit, braking resistor unit Voltage 200 V (Single-/ Threephase) 400 V (Threephase) Max. motor kw Inverter Braking resistor unit Inverter 3G3MX2@ Connectable Inverter mounted type Inverter mounted type min. (3 %ED, 10 sec max) Braking (10%ED, 10 sec max) resistance torque % 1-phase 3-phase Type AX- Resist Type AX- Resist Braking torque % 0.12 B REM00K1400-IE 400 REM00K1400-IE B B REM00K1200-IE REM00K1200-IE B REM00K2070-IE B REM00K4075-IE REM00K2070-IE B REM00K4035-IE REM00K4075-IE REM00K6035-IE REM00K9020-IE REM00K4035-IE REM01K9017-IE REM00K6035-IE REM02K1017-IE REM00K9017-IE REM03K5010-IE REM00K1400-IE 400 REM00K1400-IE REM00K1200-IE REM00K2200-IE REM00K2200-IE REM00K5120-IE REM00K2120-IE REM00K6100-IE REM00K9070-IE REM00K4075-IE REM01K9070-IE REM00K6100-IE REM02K1070-IE REM00K9070-IE REM03K5035-IE E Computer software Types Model Description Installation CX-Drive Computer software Configuration and monitoring software tool Software CX-One Computer software Configuration and monitoring software tool Saver Computer software Software tool for Energy Saving calculation ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by Cat. No. I113E-EN-05B In the interest of product improvement, specifications are subject to change without notice. 16 Frequency inverters

25 Vedlegg 3 Emergency Stop Switch A22E Install in 22-dia. or 25-dia. Panel Cutout Direct opening mechanism with minimum contact separation of 3 mm in accordance with EN , Æ. (only for NC contacts) Safety lock mechanism prevents misuse. (No tampering in accordance with EN 418) Easy mounting and removal of Switch Blocks using an incorporated lever. Finger protection mechanism on Switch Unit provided as a standard feature. Install using either round, forked crimp terminals, or ferrules. For additional installation of emergency-stop switches. A22Z Emergency-stop switches can be installed easily far from machines. A22E-#-# A22Z-B101Y Control Box A22E A22E G-303

26 Model Number Structure Model Number Legend Completely Assembled Shipped as a set which includes the Pushbutton, Lamp (lighted models only), and Switch A22E#-#-#-# 1 Lighted/Non-lighted Code Description None Non-lighted L Lighted (see note) Note: Lighted Emergency Stop Switches are available only for the 40-dia. pushlock turn-reset models. 2 Head Size Code MP LP S M L SK MK Description 40 dia. Push-pull 60 dia. 30 dia. Push-lock, turn-reset 40 dia. 60 dia. 30 dia. Push-lock key reset 40 dia. 3 Light Source Without Voltage Reduction Unit Code Operating Voltage None Non-lighted 6D LED 6 VDC 6A 6 VAC 12A 12 VAC/VDC 24A 24 VAC/VDC With Voltage Reduction Unit None Non-lighted T1 LED 110 VAC*1 T2 220 VAC*2 Note: The LED lamp (24 VAC/VDC) can be lit by directly applying 110 VAC/VDC (220 VAC/VDC) to the lamp terminal. LED incorporates the 24-VAC/VDC models. *1) Operational voltage: 95 to 110 VAC *2) Operational voltage: 190 to 230 VAC 4 Contacts Code Description SPST-NC SPST-NO + SPST-NC DPST-NC Subassembled The Pushbutton, Lamp, or Switch can be ordered separately. Use them in combination for models that are not available as assembled Units. These can also be used as inventory for maintenance parts. Unit Combinations Non-lighted Pushbutton Switch Lighted (without Voltage Reduction Unit) Pushbutton Lamp LED Incandescent Switch (without Voltage Reduction Unit) Lighted (with Voltage Reduction Unit) Pushbutton Lamp LED Switch (with Voltage Reduction Unit) G-304 Safety Sensors / Components

27 1. Pushbutton Lighted/Non-lighted 1 2 A22E#-# 1 Lighted/Non-lighted Code Description None Non-lighted L Lighted (see note) Note: Lighted Emergency Stop Switches are available only for the 40-dia. pushlock turn-reset models. 2 Head Size Code Description MP LP S M L SK MK 40 dia. 60 dia. 30 dia. 40 dia. 60 dia. 30 dia. 40 dia. Push-pull Push-lock, turn-reset Push-lock key reset 2. Lamp 1 2 A22-## 1 Operating Voltage (Rated Voltage) Incandescent Code LED 6D 6 VDC (6 VDC) 6A 6 VAC (6 VAC) 12A 12 VAC/VDC (12 VAC/VDC) 24A 24 VAC/VDC (24 VAC/VDC) 2 Illumination Color Code Description R Red 3. Switch Lighted/Non-lighted A22#-#M-# 1 Lighted/Non-lighted Code Description None Non-lighted L Lighted 2 Contacts Code Description SPST-NC SPST-NO + SPST-NC DPST-NC 3 Voltage Reduction Unit (Lighted Models Only) Code Description None Without Voltage Reduction Unit T1 110 VAC*1 T2 220 VAC*2 *1) Operational voltage: 95 to 110 VAC *2) Operational voltage: 190 to 230 VAC A22E A22E G-305

28 Ordering Information List of Models Completely Assembled (Ask your local OMRON representative) Non-lighted Models Appearance Output Push-lock turn-reset system Color of cap 40-dia. head Push-pull SPST-NC SPST-NO/SPST-NC A22E-MP-01 A22E-MP-11 A22E-MP DPST-NC A22E-MP dia. head Push-pull A22E-LP SPST-NC SPST-NO/SPST-NC DPST-NC A22E-LP-01 A22E-LP-11 A22E-LP dia. head Push-lock Turn-reset SPST-NC SPST-NO/SPST-NC A22E-S-01 A22E-S-11 A22E-S DPST-NC A22E-S dia. head Push-lock Turn-reset A22E-M SPST-NC SPST-NO/SPST-NC DPST-NC A22E-M-01 A22E-M-11 A22E-M-02 Red 60-dia. head Push-lock Turn-reset SPST-NC SPST-NO/SPST-NC A22E-L-01 A22E-L-11 A22E-L DPST-NC A22E-L dia. head Push-lock Key-reset SPST-NC SPST-NO/SPST-NC A22E-SK-01 A22E-SK-11 A22E-SK DPST-NC A22E-SK dia. head Push-lock Key-reset SPST-NC SPST-NO/SPST-NC A22E-MK-01 A22E-MK-11 A22E-MK DPST-NC A22E-MK-02 Lighted Models 40-dia. head Push-lock Turn-reset Appearance Output Lighting Rated voltage 40-dia. head Push-lock Turn-reset with Voltage Reduction Unit SPST-NC SPST-NO/SPST-NC DPST-NC SPST-NC SPST-NO/SPST-NC DPST-NC LED Push-lock turn-reset system 6 VDC A22EL-M-6D-01 6 VAC A22EL-M-6A VAC/VDC A22EL-M-12A VAC/VDC A22EL-M-24A-01 6 VDC A22EL-M-6D-11 6 VAC A22EL-M-6A VAC/VDC A22EL-M-12A VAC/VDC A22EL-M-24A-11 6 VDC A22EL-M-6D-02 6 VAC A22EL-M-6A VAC/VDC A22EL-M-12A VAC/VDC A22EL-M-24A VAC A22EL-M-T VAC A22EL-M-T VAC A22EL-M-T VAC A22EL-M-T VAC A22EL-M-T VAC A22EL-M-T2-02 Red Color of cap G-306 Safety Sensors / Components

29 Subassembled Pushbuttons Non-lighted Sealing capability and size IP65 oil-resistant models Small (30 dia.) Medium (40 dia.) Large (60 dia.) A22E-MP A22E-LP Push-pull --- Push-lock, Turn-reset A22E-S A22E-M A22E-L A22E-SK A22E-MK --- Push-lock, key-reset Lighted Sealing capability and size A22EL-M IP65 Medium (40 dia.) Push-lock, Turn-reset Lamp LED Rated voltage 6 VDC 6 VAC 12 VAC/VDC 24 VAC/VDC Super-bright 24 VAC/VDC LED light Red A22-6DR A22-6AR A22-12AR A22-24AR A22-24ASR Note: For voltage-reduction lighting, use the A22-24AR. Incandescent Rated voltage 6 VAC 14 VAC 28 VAC 130 VAC A22-5 A22-12 A22-24 A22-H1 A22E A22E G-307

30 Switch (Standard Load) Without Voltage Reduction Unit Classification Non-lighted Lighted Appearance Contacts For standard loads Switch Action Momentary SPST-NO A22-10M A22L-10M SPST-NC A22-01M A22L-01M SPST-NO + SPST- NC A22-11M A22L-11M DPST-NO A22-20M A22L-20M DPST-NC A22-02M A22L-02M Momentary With Voltage Reduction Unit Classification Lighted (110 VAC) Lighted (220 VAC) Appearance Contacts For standard loads Switch Action Momentary SPST-NO A22L-10M-T1 A22L-10M-T2 SPST-NC A22L-01M-T1 A22L-01M-T2 SPST-NO + SPST- NC A22L-11M-T1 A22L-11M-T2 DPST-NO A22L-20M-T1 A22L-20M-T2 DPST-NC A22L-02M-T1 A22L-02M-T2 Momentary Note: 1. The above illustrations are for the DPST-NO contact. 2. When using with a Voltage Reduction Unit, use the A22-24AR. G-308 Safety Sensors / Components

31 Accessories (Order Separately) Switch Blocks Lamp Sockets Mounting Latches Item Appearance Classification Model Remarks SPST-NO A22-10 Provided as standard. Order Switch SPST-NC A22-01 Blocks only when adding or replacing them. Direct lighting Voltagereduction lighting For momentary-action models A22-TN 110 VAC A22-T1 220 VAC A22-T2 A For alternate-action models A Lock Ring Rounded shape A22Z-3360 Hole Plug Round A22Z-3530 Control Boxes (Enclosures) Connectors One hole One hole, yellow box (for emergency stop) Two holes Three holes Applicable cable diameter (mm) A22Z-B101 A22Z-B101Y A22Z-B102 A22Z-B103 7 to 9 dia. A22Z to 11 dia. A22Z dia. Ring A22Z-R25 Legend Plates for Emergency Stop 60-dia. black letters on yellow back-ground 90-dia. black letters on yellow back-ground A22Z A22Z Used when changing the lighting method. Provided as standard. Order Mounting Latches only when mounting Switch Blocks or Lamp Sockets that are purchased individually. The body is equipped with a Lock Fitting. This Lock Fitting is used when a more secure lock feature is required. Can be plugged into pre-cut panel holes for future expansion. The color is black. Material: Polycarbonate resin Plastic connector used to extend a cable from the Switch Box. Can be fit into a 25-dia. hole in the panel. Since this is not attached to the main body, order separately. EMERGENCY STOP is indicated on the plate. Lamp Extractor A22Z-3901 Rubber tool used to replace Lamps easily Tightening Tool A22Z-3905 Tool used to tighten nuts from the back of the panel --- A22Z-3380 Use to fix the lever on the Switch. Lock Plate A22E A22E G-309

32 Specifications Approved Standards Recognized organization Standards File No. UL (See note.) UL508 E41515 AZCO EN C Note: UL-approved for CSA C22.2 No. 14 and bears the cr mark. Approved Standard Ratings UL, cul (File No. E41515) 6 A at 220 V, 10 A at 110 VAC EN (Low Voltage Directive) Rated current: 10 A; Rated voltage: 220 VAC Ratings Contacts (Standard Load) Rated carry current 10 Rated voltage AC15 (inductive load) 24 VAC Rated current (A) AC12 (resistive load) DC13 (inductive load) 110 VAC VAC VAC VAC VDC VDC VDC VDC DC12 (resistive load) Note: 1. Rated current values are determined according to the testing conditions. The above ratings were obtained by conducting tests under the following conditions. (1) Ambient temperature: 20 ±2 C (2) Ambient humidity: 65±5% (3) Operating frequency: 20 operations/minute 2. Minimum applicable load: 10 ma at 5 VDC LED Indicators without Voltage Reduction Unit Rated voltage Rated current Operating voltage 6 VDC 60 ma 6 VDC±5% 6 VAC 60 ma 6 VAC/VDC±5% 12 VAC/VDC 30 ma 12 VAC/VDC±5% 24 VAC/VDC 15 ma 24 VAC/VDC±5% Super-bright LED Indicator Rated voltage Rated current Operating voltage 24 VAC/VDC 15 ma 24 VAC/VDC ±5% Incandescent Lamp Rated voltage Rated current Operating voltage 6 VAC/VDC 200 ma 5 VAC/VDC 14 VAC/VDC 80 ma 12 VAC/VDC 28 VAC/VDC 40 ma 24 VAC/VDC 130 VAC/VDC 20 ma 100 VAC/VDC Voltage-reduction Lighting Rated voltage Operational voltage Applicable lamp (BA9S/13# gold) 110 VAC 95 to 115 VAC LED Lamp 220 VAC 190 to 230 VAC (A22-24A#) Contacts (Microload) Rated applicable load 50 ma at 5 VDC (Resistive load) Minimum applicable load 1 ma at 5 VDC G-310 Safety Sensors / Components

33 Characteristics Allowable operating frequency Insulation resistance Dielectric strength Vibration resistance Shock resistance Durability Ambient temperature (See note 1.) Item Mechanical Electrical Note: 1. With no icing or condensation. 2. Malfunction within 1 ms. Non-lighted model: A22E 30 operations/minute max. 30 operations/minute max. 100 MΩ min. (at 500 VDC) Emergency Stop Switches Lighted model: A22EL 2,500 VAC, 50/60 Hz for 1 min between terminals of same polarity 2,500 VAC, 50/60 Hz for 1 min between terminals of different polarity and also between each terminal and ground Malfunction (See note 2.): 10 to 55 Hz, 1.5-mm double amplitude Mechanical 1,000 m/s 2 Malfunction (See note 2.) 250 m/s 2 max. Mechanical Momentary operation: 300,000 operations min. Electrical 300,000 operations min. Operating: -20 C to 70 C Storage: -40 C to 70 C Ambient humidity Operating: 35% to 85% Degree of protection Electric shock protection class IP65 (oil-resistant) Class II PTI (tracking characteristic) 175 Degree of contamination 3 (IEC ) Operating: -20 C to 55 C Storage: -40 C to 70 C IP65 Operating Characteristics (for SPST-NO/SPST-NC) Item Total travel force (TTF) max. Total travel (TT) Releasing force (RF) min N Emergency Stop Switches Push-lock turn-reset system 10±1 mm 0.25 N m max. (See note.) A22E, A22EL Note: Rotation torque for Emergency Stop Pushbutton. A22E A22E G-311

34 Nomenclature Pushbutton Push-lock Turn-reset System Available Color: Red Non-lighted Lighted Lamp Light source LED Lamp Incandescent Lamp Switch Contact Ratings 10 A at 110 VAC (resistive load) 10 A at 24 VDC (resistive load) Lighting Method Non-lighted Lighted (without Voltage Reduction Unit) Lighted (with Voltage Reduction Unit) Safety Lock Mechanism to Prevent Misuse (The above figures are examples of the lighted model.) Lock position This Switch can be intentionally used to stop equipment in an emergency. Even if an object or person touches the Pushbutton by mistake, the contact will not be released unless the Pushbutton reaches the lock position. This Switch uses a finger protection mechanism to prevent electrical shocks. Moreover, it is provided with a mechanism to prevent terminal screws from coming off and also allows connection to either round or forked crimp terminals. Finger protection Mechanism for preventing terminal screws from coming off (loosening the screws do not cause them to come off) G-312 Safety Sensors / Components

35 Dimensions Note: All units are in millimeters unless otherwise indicated. A22E-MP Non-lighted models 40-dia. Push-pull A22E-LP Non-lighted models 60-dia. Push-pull 40 dia. 60 dia. A22E-S Non-lighted models 30-dia. Push-lock, Turn-reset A22E-M Non-lighted models 40-dia. Push-lock, Turn-reset 30 dia. 40 dia A22E-L Non-lighted models 60-dia. Push-lock, Turn-reset 60 dia. 1.8 A22E-SK Non-lighted models 30-dia. Push-lock, Key-reset A22E-MK Non-lighted models 40-dia. Push-lock, Key-reset 30 dia. 22 dia dia. 22 dia A22EL-M Lighted models 40-dia. Push-lock, Turn-reset 40 dia. A22E A22E G-313

36 Dimensions for Accessories Legend Plates For Emergency-stop A22Z A22Z dia. 90 dia. Black letters Black letters Yellow 22.2 dia. Yellow 22.2 dia. Lamp Extractor A22Z-3901 Tightening Wrench A22Z dia. 8.5 dia. 8 dia. 30 dia dia dia. 25 dia. Lock Ring A22Z dia. Ring A22Z-R dia. 22 dia dia. 27 dia. 30 dia. Lock Plate A22Z dia. G-314 Safety Sensors / Components

37 Control Box (Enclosure) A22Z-B10# A22Z-B101 (One Hole) A22Z-B101Y Four, 4x38 tapping screws dia. Cable Port Hole (Top View) 21 dia. (Lead cable hole) (10x36) 0.6-mm concave surface 16±1 dia. (Lead cable hole) Two mounting holes A22Z-B102 (Two Holes) Four, 4x38 tapping screws Two, dia. Cable Port Hole (Top View) 21 dia. (Lead cable hole) (10x36) 0.6-mm concave surface 16±1 dia. (Lead cable hole) Two mounting holes A22Z-B103 (Three Holes) Four, 4x38 tapping screws Cable Port Hole (Top View) Three, dia. (10x36) 0.6-mm concave surface 21 dia. (Lead cable hole) 16±1 dia. (Lead cable hole) Two mounting holes Panel Mounting Hole A22E A22E G-315

38 Terminal Arrangement Terminal Arrangement (Bottom View) Non-lighted (SPST-NO + SPST-NC) Lighted (SPST-NO + SPST-NC) Switch Blocks M3.5 screws Switch Blocks Lamp Socket Terminal Connection Type Terminal connection Bottom view Non-lighted Bottom view Lighted without Voltage Reduction Unit Bottom view Lighted with Voltage Reduction Unit Note: The above terminal connection diagrams are examples for SPST-NO + SPST-NC. Panel Cutouts dia. 0 R0.8 max dia dia dia. 0 dia. 0 With Lock Fitting Without Lock Fitting Note: 1. When applying coating such as paint to the panel, the dimensions should be those after the application of coating. 2. Recommended panel thickness: 1 to 5 mm. 3. Use an A22Z-R25 Ring when mounting to a panel with 25- mm holes. G-316 Safety Sensors / Components

39 Installation Mounting to the Panel Mounting the Operation Unit on the Panel Insert the Operation Unit (Pushbutton, etc.) from the front surface of the panel, insert the Lock Ring and the mounting nut from the terminal side, then tighten the nut. Before tightening, check that the rubber washer is present between the Pushbutton Unit and the panel. When using a Legend Plate Frame, put one rubber washer each between the Legend Plate Frame and the panel and between the Operation Unit and the Legend Plate Frame. (One rubber washer will be provided when one Legend Plate Frame is ordered.) Align the Lock Ring with the groove in the casing, then insert the Lock Ring so that its edge is located on the panel side. Tighten the mounting nut at a torque of 0.98 to 1.96 N m. When using a Lock Ring, replace with the supplied Lock Ring, insert the projecting part into the lock slot, and then tighten the mounting nut. Mounting the Switch on the Pushbutton Unit Insert the Pushbutton Unit into the Switch Unit, aligning the arrow mark inscribed on the Case with the lever on the Switch Blocks, then move the lever in the direction indicated by the arrow in the following figure. Operation Unit Arrow mark Lever Hold here Rubber washer Mounting nut Panel Projecting part Panel Lock Ring When the panel cutout dimension is 25 dia., remove the supplied rubber washer and mount the 25-dia. Ring as shown below. (Since the A22Z-R25 is not attached to the main body, order separately.) Operation Unit Lock Ring Removing the Switch Move the lever in the direction indicated by the arrow in the following figure, then pull the Pushbutton Unit or the Switch Blocks. Since the lever has a hole with an inside diameter of 6.5 mm, the lever can be moved in the specified direction by inserting a screwdriver into the hole and then moving the screwdriver. Screwdriver 22 dia. 25-dia. Ring (A22Z-R25) 22.3 dia. 25 dia. Panel 25 dia. Lock Ring 22.3 dia. Mounting nut A22E A22E G-317

40 Assembling the Cap Emergency Stop Switch Insert the protrusion of the Tightening Wrench (A22Z-3905) into the Cap slot and then turn to remove the Cap. Control Box (Enclosure) Mounting the Switch The Standard-size Legend Plate Frame can be mounted. Mount the Frame as shown in the following diagram. Mount the Switch in the same way as for an ordinary panel. Snap-in Legend Plate Installing/Replacing the Lamp Installing/Replacing from the Panel Surface Insert the Lamp Extractor (A22Z-3901) into the lamp, then rotate the Extractor while pressing it. Creating a Cable Port Hole Place the tip of a screwdriver on the surface where the cable port hole is to be created with the cover attached and strike the screwdriver to punch a hole. Attempts to punch a hole on the other side of the case will damage the Box. Installing/Replacing on the Switch Grip the indicator with your fingers, then rotate the indicator while pressing it against the Switch. Securing the Connector Cable 1. Insert the connector into the cable port hole in the Box and secure with the fixing nut inside the box. 2. Open a hole in the thin rubber section of the rubber ring. 3. Pass the tightening cap through the cable, insert the cable into the connector, and tighten the hexagonal nut to secure the cable. Lock nut Rubber washer Connector Tightening cap Cable Inside Outside Box Cable diameter Connector 7 to 9 dia. A22Z to 11 dia. A22Z G-318 Safety Sensors / Components