Forskningssamarbeid gir resultater og nye muligheter noen prosjekteksempler Anne Marie Fatnes Dato : 29. april 2015 Seminar om energieffektivisering i industrien i samarbeid mellom NFR og Tel-Tek
Effektive produksjonsprosesser for en klimavennlig framtid Pulverteknologi Energi CCS* Smart Produksjon Transport Lagring Bearbeiding Separering Karakterisering CO 2 fangst kombinert med bioenergi Biogass Forbrenning og miljø Modellering og strømning Energieffektive prosesser Kostnadsoptimal energiutnyttelse Post-combustion fangsteknologi CO 2 transport og infrastruktur Degradering av aminer Tidligfase kostnadsestimering Løsninger for kraftproduserende og kraftkrevende industri CO 2 -lab Multivariat - analyse/diagnostikk - modellering - simulering - optimalisering Forståelse/hypoteser Verifikasjon Implementering * Carbon capture and storage 2 30.04.2015
Energy and CO 2 Main areas of R&D New post combustion CO 2 capture technology CO 2 capture in process industry Process simulations Degradation of amines Environmental effects of amine waste/emissions Early phase cost estimation Biogas and bioenergy CO 2 safety We build on proximity to and experience from large process industry We share competence and laboratories with TUC We cooperate closely with our customers Tel Tek 30.04.2015 3 30.04.2015
POSTEC s Core R&D areas Pneumatic Transport - energy optimization, pipe erosion, product degradation Silo Design - efficient and reliable flow and complete silo emptying Handling and Processing - fluidization, homogenization and mixing, milling Characterization - particle size, particle size distribution, density, specific surface area, flow properties, cohesiveness 4 30.04.2015
Multivariate Data Analysis - MVDA Process Analytical Technology- PAT Many «processes», both technical and social, depend on several known, and unknown, variables and have complex interactions between them. Multivariable methods are a collection of statistical techniques which pursuit knowledge of a process by analyzing several (more than one) variable simultaneously. Tel-Tek offers expertise in several different methods for statistical analysis of multivariable problems like Cluster analysis, Factor analysis, Regression analysis, Principal component analysis, Discriminant analysis, Neural networks and response surface optimization of several correlate responses. All these methods are used to identify and model structures in observed data. Typical application areas can be: Pattern recognition in large data sets Multivariate Data analysis Process Analysis, Monitoring and Optimization Soft sensors 5 30.04.2015
VRI Telemark: Kompetansemegling Prosjektleder: Telemark Fylkeskommune Mål: Økt aktivitet innen innovasjon i bedriftene i Telemark «Kompetansemegling» med fokus på FoUprosjekter «Innovasjonsstrategier» med fokus på innovasjon i relasjon til forretningsplan «Personmobilitet» med fokus på mobilitet mellom høgskolen og bedrifter
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Further work H2020-EE-2015-1-PPP i-teg søknad sendt Feb 2015 Participant No * Participant organisation name Country 1 (Coordinator) Stiftelsen Tel-Tek (Short name: Tel-Tek) Norway 2 Fundación Tecnalia Research & Innovation Spain (Tecnalia) (Short name: TEC) 3 NIS j.s.c Novi Sad (Petroleum Industry of Serbia), Serbia (Short name: NIS) 4 HyGear Technology & Services (Short name: HYG) The Netherlands 5 Instituto de Soldadura e Qualidade (ISQ) (Short name: ISQ) Portugal Waste Heat Recovery using Thermoelectric Generators and Off-Grid Electric Power System in Industrial Plant Prosjekt i samarbeid med Eramet, Elkem og HBV søknad sent Oslofjordfondet 15.april 2015 10 30.04.2015
EU Interreg Handling of CCS in Skagerrak/Kattegat Region IVA - 2009-2012, coordinator www.ccs-skagerrakkattegat.eu/ Sustainable use of the energy carriers in the Skagerrak/Kattegat Region IVA 2013-2014, coordinator. www.kask-energy.eu Low Carbon Regions in the North Sea (LOWCAP) IVB 2011-2013 partner. http://www.lowcap.eu/
Sustainable use of energy carriers in the KASK region Work Package Description and Targets WP 1: Map energy use in the region and establish a Reference Energy System (RES) WP 2: Give examples regarding energy efficiency improvement in key Industries Describe energy optimisation potential in existing buildings Identify challenges related to integration of wind/renewable energy WP 3: Scenarios 2020, 2030 and 2050 Possible development paths and collaboration in the KASK region WP 4: Proposals/Communication and Final Reporting 12 30.04.2015
ENERGY SYSTEM Telemark (GWh, 2009) Primary energy source Hydro power 11 950 Conversion Hydro power plant 10 Energy carrier/ Distribution Electricity 1400 Biomass 450 District heat 9 Petroleum prod. 70 End user Households 1 939 Biomass 570 Waste 300 Gas Imported 60 37 Biomass processing District heat plant 58 Gas processing 10 40 540 900 3300 50 1 80 35 4 4 100 2 500 Service activities 1 046 Industry 4 764 Primary sector 56 Coal and coke Imported 540 1900 Transportation 1900 Petroleum prod. Imported 2 550 Sum produced & imported 16 028 21 Waste heat from industry -8% -14 % Sum losses 499 Export estimated 5 824 Sum energy consumed 9 705 13 30.04.2015
WP2 Energieffektivisering i utvalgte industribedrifter Status og potensial Bedrifter Eramet Norcem Ineos Polyolefins Preem Stenungssund kjemi Fokus i arbeidet: Energianalyse / oversikt Utnytte potensiale i og mellom bedrifter for å dra nytte av potensiale for varmeveksling og utnyttelse av overskuddsvarme Potensiale for energieffektivisering på kort, mellomlang og lang sikt
Energy optimization in buildings Bottom-up building stock model Ref Erika Mata et al, Chalmers #units Representative units Sample building Characteristics derived from actual buildings, using data obtained from measurements Archetype building (Norway) A statistical composite of the features found within a category of buildings in the stock, i.e. a theoretical description Modelling
Technical, techno-economical and market potentials for reductions in final energy consumption (FEC, in TWh/yr) 16 30.04.2015
Wind Modelling for the KASK region Theoretically available land surface 17 30.04.2015
Modelling of electricity supply 18 30.04.2015
Cross regional conclusions Implement CCS, including transport and storage solutions, for reducing CO2 emissions Utilization of biomass for bioenergy and 2nd generation biofuels ( particularly for the transport sector) Continue technology development cooperation Utilisation of expected surplus electrical energy in the region 19 30.04.2015
Web: www.kask-energy.eu 20 30.04.2015
CO 2 handling in the Skagerrak/Kattegatregion - Industrial CO 2 emissions Total emissions from large point sources: Approx 13 mill tonnes CO 2 /year Industy Industrien i Grenland: 2,2 mill t. t. Ca 100 km Power plant and Cement Kraftverk plant og Ålborg: sementfabrikk 5,4 mill i Ålborg: t 5,4 mill t Refinery Raffineri Lysekil: 1,9 mill t t Petrochemical plants Stenungsund: 0,6 mill t Borealis i Stenungsund: Refineries 0,6 mill + t power plants + waste incineration To raffineri + kraftverk Gøteborg: og avfallsforbrennings- 2,2 mill t anlegg i Gøteborg: 2,2 mill t 21 30.04.2015
Some industrial applications... Oil industry- handling of weighting material & oil well cement Bulk handling system in Snorre A oil platform
Few industrial applications... Fish feeding industry- loading/unloading, conveying at farmers end Bulk ship Eidsvaag Pioner
Anti-Segregation Tubes- Hydro Al Air-Current Segregation Improvements Less dusting More uniform PSD Less variations in quality of alumina More stable production Improved yields Brazil Årdal, Norway 24 30.04.2015
Power technology in oil drilling Improving Efficiency of Offshore Drill Cuttings Handling Process PETROMAKS 2
Oil drilling & Drill cuttings 30.04.2015
Intensified by Design platform for the intensification of processes involving solids handling 3 årig EU prosjekt ledet av IRIS fra Spania, men ca 20 deltakende land Total budsjett 100 Mill Tel-Tek 3-4mill 27 30.04.2015
Tel-Teks erfaringer Samarbeid med industrien gjennom nettverk gir resultater Forskning gir energieffektive løsninger Gode prosjekter og samarbeidsrelasjoner gir nye muligheter Nettverk er viktig for å lykkes Samarbeid Forskning + Industri = 28 30.04.2015