Forskningssamarbeid gir resultater og nye muligheter noen prosjekteksempler

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1 Forskningssamarbeid gir resultater og nye muligheter noen prosjekteksempler Anne Marie Fatnes Dato : 29. april 2015 Seminar om energieffektivisering i industrien i samarbeid mellom NFR og Tel-Tek

2 Effektive produksjonsprosesser for en klimavennlig framtid Pulverteknologi Energi CCS* Smart Produksjon Transport Lagring Bearbeiding Separering Karakterisering CO 2 fangst kombinert med bioenergi Biogass Forbrenning og miljø Modellering og strømning Energieffektive prosesser Kostnadsoptimal energiutnyttelse Post-combustion fangsteknologi CO 2 transport og infrastruktur Degradering av aminer Tidligfase kostnadsestimering Løsninger for kraftproduserende og kraftkrevende industri CO 2 -lab Multivariat - analyse/diagnostikk - modellering - simulering - optimalisering Forståelse/hypoteser Verifikasjon Implementering * Carbon capture and storage

3 Energy and CO 2 Main areas of R&D New post combustion CO 2 capture technology CO 2 capture in process industry Process simulations Degradation of amines Environmental effects of amine waste/emissions Early phase cost estimation Biogas and bioenergy CO 2 safety We build on proximity to and experience from large process industry We share competence and laboratories with TUC We cooperate closely with our customers Tel Tek

4 POSTEC s Core R&D areas Pneumatic Transport - energy optimization, pipe erosion, product degradation Silo Design - efficient and reliable flow and complete silo emptying Handling and Processing - fluidization, homogenization and mixing, milling Characterization - particle size, particle size distribution, density, specific surface area, flow properties, cohesiveness

5 Multivariate Data Analysis - MVDA Process Analytical Technology- PAT Many «processes», both technical and social, depend on several known, and unknown, variables and have complex interactions between them. Multivariable methods are a collection of statistical techniques which pursuit knowledge of a process by analyzing several (more than one) variable simultaneously. Tel-Tek offers expertise in several different methods for statistical analysis of multivariable problems like Cluster analysis, Factor analysis, Regression analysis, Principal component analysis, Discriminant analysis, Neural networks and response surface optimization of several correlate responses. All these methods are used to identify and model structures in observed data. Typical application areas can be: Pattern recognition in large data sets Multivariate Data analysis Process Analysis, Monitoring and Optimization Soft sensors

6 VRI Telemark: Kompetansemegling Prosjektleder: Telemark Fylkeskommune Mål: Økt aktivitet innen innovasjon i bedriftene i Telemark «Kompetansemegling» med fokus på FoUprosjekter «Innovasjonsstrategier» med fokus på innovasjon i relasjon til forretningsplan «Personmobilitet» med fokus på mobilitet mellom høgskolen og bedrifter

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10 Further work H2020-EE PPP i-teg søknad sendt Feb 2015 Participant No * Participant organisation name Country 1 (Coordinator) Stiftelsen Tel-Tek (Short name: Tel-Tek) Norway 2 Fundación Tecnalia Research & Innovation Spain (Tecnalia) (Short name: TEC) 3 NIS j.s.c Novi Sad (Petroleum Industry of Serbia), Serbia (Short name: NIS) 4 HyGear Technology & Services (Short name: HYG) The Netherlands 5 Instituto de Soldadura e Qualidade (ISQ) (Short name: ISQ) Portugal Waste Heat Recovery using Thermoelectric Generators and Off-Grid Electric Power System in Industrial Plant Prosjekt i samarbeid med Eramet, Elkem og HBV søknad sent Oslofjordfondet 15.april

11 EU Interreg Handling of CCS in Skagerrak/Kattegat Region IVA , coordinator Sustainable use of the energy carriers in the Skagerrak/Kattegat Region IVA , coordinator. Low Carbon Regions in the North Sea (LOWCAP) IVB partner.

12 Sustainable use of energy carriers in the KASK region Work Package Description and Targets WP 1: Map energy use in the region and establish a Reference Energy System (RES) WP 2: Give examples regarding energy efficiency improvement in key Industries Describe energy optimisation potential in existing buildings Identify challenges related to integration of wind/renewable energy WP 3: Scenarios 2020, 2030 and 2050 Possible development paths and collaboration in the KASK region WP 4: Proposals/Communication and Final Reporting

13 ENERGY SYSTEM Telemark (GWh, 2009) Primary energy source Hydro power Conversion Hydro power plant 10 Energy carrier/ Distribution Electricity 1400 Biomass 450 District heat 9 Petroleum prod. 70 End user Households Biomass 570 Waste 300 Gas Imported Biomass processing District heat plant 58 Gas processing Service activities Industry Primary sector 56 Coal and coke Imported Transportation 1900 Petroleum prod. Imported Sum produced & imported Waste heat from industry -8% -14 % Sum losses 499 Export estimated Sum energy consumed

14 WP2 Energieffektivisering i utvalgte industribedrifter Status og potensial Bedrifter Eramet Norcem Ineos Polyolefins Preem Stenungssund kjemi Fokus i arbeidet: Energianalyse / oversikt Utnytte potensiale i og mellom bedrifter for å dra nytte av potensiale for varmeveksling og utnyttelse av overskuddsvarme Potensiale for energieffektivisering på kort, mellomlang og lang sikt

15 Energy optimization in buildings Bottom-up building stock model Ref Erika Mata et al, Chalmers #units Representative units Sample building Characteristics derived from actual buildings, using data obtained from measurements Archetype building (Norway) A statistical composite of the features found within a category of buildings in the stock, i.e. a theoretical description Modelling

16 Technical, techno-economical and market potentials for reductions in final energy consumption (FEC, in TWh/yr)

17 Wind Modelling for the KASK region Theoretically available land surface

18 Modelling of electricity supply

19 Cross regional conclusions Implement CCS, including transport and storage solutions, for reducing CO2 emissions Utilization of biomass for bioenergy and 2nd generation biofuels ( particularly for the transport sector) Continue technology development cooperation Utilisation of expected surplus electrical energy in the region

20 Web:

21 CO 2 handling in the Skagerrak/Kattegatregion - Industrial CO 2 emissions Total emissions from large point sources: Approx 13 mill tonnes CO 2 /year Industy Industrien i Grenland: 2,2 mill t. t. Ca 100 km Power plant and Cement Kraftverk plant og Ålborg: sementfabrikk 5,4 mill i Ålborg: t 5,4 mill t Refinery Raffineri Lysekil: 1,9 mill t t Petrochemical plants Stenungsund: 0,6 mill t Borealis i Stenungsund: Refineries 0,6 mill + t power plants + waste incineration To raffineri + kraftverk Gøteborg: og avfallsforbrennings- 2,2 mill t anlegg i Gøteborg: 2,2 mill t

22 Some industrial applications... Oil industry- handling of weighting material & oil well cement Bulk handling system in Snorre A oil platform

23 Few industrial applications... Fish feeding industry- loading/unloading, conveying at farmers end Bulk ship Eidsvaag Pioner

24 Anti-Segregation Tubes- Hydro Al Air-Current Segregation Improvements Less dusting More uniform PSD Less variations in quality of alumina More stable production Improved yields Brazil Årdal, Norway

25 Power technology in oil drilling Improving Efficiency of Offshore Drill Cuttings Handling Process PETROMAKS 2

26 Oil drilling & Drill cuttings

27 Intensified by Design platform for the intensification of processes involving solids handling 3 årig EU prosjekt ledet av IRIS fra Spania, men ca 20 deltakende land Total budsjett 100 Mill Tel-Tek 3-4mill

28 Tel-Teks erfaringer Samarbeid med industrien gjennom nettverk gir resultater Forskning gir energieffektive løsninger Gode prosjekter og samarbeidsrelasjoner gir nye muligheter Nettverk er viktig for å lykkes Samarbeid Forskning + Industri =