x Condition report Potenza Maxima Handing-over protocol Potenza Maxima Issue date: 05.03.2013 Site: Falkenbergtunnelen Customer:Østlandske Sprøytebetong Machine: Meyco Potenza Maxima Serial Nr. M460108 Condition: General impression: new / compl. reconditioned / part. recond. / not recond. / Ready for operation / defect Optical impression: as new / well cleaned, no concrete residue / cleaned but with concrete residue / not cleaned Photos : Yes x No Maintenance/Service: done according to contract / partly done / not done / Unknown Operation/parts Book: Accessories/Spares: 3 pieces / missing... Present / missing... Present / missing Seite 1 von 12 F3.8-701 / MEM 11.07.0
MEYCO Maxima Serial-No. M Visual control N Y N = No Y = Yes Oil loss X Crack Formation X Må sjekkes etter rengjøring Deformation X Missing Parts Paint new X Hydraulic oil X Function control J N Movements X EX,0,1,2,3,4 X Teleskop virker ikke på radiokontroll Hydraulic power pack X Oscillation X Manuel Semi auto X Marking X Rocker switch EX,speed X Remote control X Feil på teleskop Radio remote control X Detail control Motor+Gears EX ca. 20sec. X Oscillation ca. 60 min -1 X Virker ikke Hydr. motor 360 ca. 8sec. X Hydr. motor 120 ca. 4sec X Turntable swivel cylinder X Boom up 40 < 20sec. X Boom down 10 <20sec. X Boom Ext. < 20sec. X Hydr. motor to protection belt Ekstrautstyr, ikke montert Cylinders Swinging cylinder X Lifting cylinder X Extension cylinder X Locking cylinder X N R O D D Seite 2 von 12 F3.8-701 / MEM 11.07.0
MEYCO Maxima Serial-No. M Piping and hoses Hydraulic pipes X Hydraulic hoses X Noen dårlige på Teleskop Manometer, Minimesshoses X Air hose X Skjøt på slange ved sprutespiss Additive hose X Noen skader I gummi Air hose to Injector X Non-return valve X Air-Additive Mixer X Hydraulic components N R O D D Valve block Spraying head X Differential block X Valve block - turntable X Valve Hydr. center X Robopump H.P. 200 bar X Robopump L.S. 14 bar X Diesel Pump 185bar X Boom protection belt Pressure reducing valve 40-70bar Electric installation N R O D D Wiring X Control Box X Remote Control X Computer X Endcoder X Touch screen X Hydraulic filter Sensor X Main Switch Trafobox X Ekstrautstyr, ikke montert Seite 3 von 12 F3.8-701 / MEM 11.07.0
MEYCO Maxima Serial-No. M Mechanical components Boom 1 Maxima X Boom 2 Maxima X Noe slitasje Boom 3 Maxima X Noe slitasje Boom 4 Maxima X Noe slitasje Lock EX X Chain, EX drive X Chain tensioner X Chain wheel, Tension roller X Bolt,main Bushing X Bolt, Bushing lifting cylinder X Bolt, Bushing swivel cylinder X Sliding Plate EX X Track roller Boom 2 X Glide rails Boom 3 Sjekk etter rengjøring av teleskop Sliding Plate Boom 3 Sjekk etter rengjøring av telskop Sliding Plate Boom 4 Sjekk etter rengjøring av teleskop Counter bar Boom 2 Sjekk etter rengjøring av teleskop Counter bar Boom 3 X Må byttes Wire Rope X Rope role front X Må byttes Rope roll rear X Cardan joint X Rotation bracket X Swivel bracket X Oscillation bracket X Scrapers Boom 1 X Scrapers Boom 2 X Scrapers Boom 3 X cover valve spraying head X Bulkete Boom protection belt Ekstrautstyr, ikke montert Benèville springs X Byttes Pin for wire rope back X Slitt, må byttes Seite 4 von 12 F3.8-701 / MEM 11.07.0
MEYCO Suprema 30 Serial-No. Visual control N Y N = Nein Y = Yes Oil loss X Crack formation X Må sjekkes etter rengjøring Paint new X Missing parts X Deformation X Concrete residue X Hydraulic oil X Additive residue X Function control N Y Functions (lights/buttons) X 4stk støvdeksel mangler Pressure switch X Baluff (Proximitor switch) X Ventilator motor (cooler) X Kjøler går hele tiden Dosing pump X Detail control Software version Motors Main motor X Ventilator motor X Hydraulic components N R O D D Conveying cylinders X Change-over cylinders X Hydraulic hoses X Lube distributor valve Sentralsmøring virker ikke Lube pipe Sentralsmøring virker ikke Seite 5 von 12 F3.8-701 / MEM 11.07.0
MEYCO Maxima Serial-No. M Electric installation D = Defect, D = Damaged ( Force Wiring X Skade på slange for kabel til encoder 2 Control box X BT1 X BT2 X 4stk støvdeksler mangler Computer X Vibrator X Skade på kabelbeskyttelse Thermo switch on/off X Kjøler går hele tiden Oil level switch X Ødelagt plug, byttes Hoppersreen switch X Virker ikke Mechanical components N R O D D Seals S-pipe X Seals Mixer axel X Seal cleaning gate X Swivel lever X Bolts X Bushing X S-pipe X Swivel pipe X Wearing plate and -ring X Concrete cylinders X Max wear, turned X Pistons X Byttes Outlet X Hopper screen X Hopperscreen bushings X Hopperscreen catch X Cover concrete pump X Cover Hydr. Tank + Pump X X Deksel over hydraulikktank demontert Seite 6 von 12 F3.8-701 / MEM 11.07.0
MEYCO Maxima Serial-No. M Dosing pump ( Suprema) D = Defect, D = Damaged ( Force Motor X Rotor X Lavt trykk, bør sjekkes Stator X Lavt trykk, bør sjekkes Body/Housing X Flowmeter X Dry running protection X Cross, feed pipe X Ball valve(s) X Pressure switch X Manometer X Compressor Type Serial-No. N Y N = NO Y = Yes Visual control Oil loss X Housing damaged X Filter(s) clean Full service anbefalt Cooler clean X Rengjøres Inside clean X Rengjøres Paintwork new X Oil level OK Full service anbefalt Function control N Y Pressure OK X Kompressor lader ikke. Mulig innsugsventil henger Pressure control OK Air flow against restrictor OK Noise level OK normal Temperature OK X Kjøler går hele tiden Seite 7 von 12 F3.8-701 / MEM 11.07.0
Compressor Type Serial-No. Electric Components Wiring Control box Display Emergency shut-off link Meyco Remote control Mechanical components X Oil return valve Solenoid valve Manometer X Sprekk I glass Ball valve(s) Non-return valve Intake Valve X Kompressor lader ikke Carrier vehicle Serial-No. Visual control N Y N = No Y = Yes Oil loss X Crack formation X Deformation X Paint new X Missing parts X Cooler clean X Function control N Y Driving X Vanskelig å få i 2.gir Steering ( Types) X Outriggers (Jacks) X Manipul. with Remote Control X Ikke testet. For lav spenning på batterier. Lades Seite 8 von 12 F3.8-701 / MEM 11.07.0
Carrier vehicle Serial-No. Function control N Y N = No Y = Yes Brake system X Handbrake X El.drive lock Hand gas, foot gas X Håndgass kabel må byttes Clutch X Detail control Diesel motor x Full service anbefalt Van belt X Motor oil, cooling water X Intermediate gear X Gearshift I to II X Vanskelig å få I 2.gir. Indikatorlys virker ikke Axles, Axel journal X Ball head X Cardan shaft X Wheels/tires front X Wheels/tires rear X Differential X Driver s seat swivel X Tung å svinge rundt Seat cushion/backrest X Noe slitasje på sete Diesel tank X Noe bulker på dieseltank Hydraulic components N R O D D Hydraulic pump drive X Hydraulic motor drive X Hydraulic pump jacks X Hand valves jacks X Hand valves steering X Dust cover to. Hand levers X Steering cylinder front/rear X Seite 9 von 12 F3.8-701 / MEM 11.07.0
Carrier vehicle Serial-No. Outrigger front right/left X Outrigger rear extension X Outrigger rear right/left X Hydraulic motor Cable reel X Electric components N R O D D Driving lights X 2stk virker ikke Working lights X 1stk virker ikke Rotary lights X Horn X Reverse Horn X Starter X Battery main control switch X Alternator X Ignition lock, dashboard Lighting Carrier lights 6 pieces X 3stk virker ikke Working lights Maxima 1500W X 1stk knust glass Working lights Maxima Xenon X Working lights Suprema X 500W Seite 10 von 12 F3.8-701 / MEM 11.07.0
Accessories Cable reel Gear X Sliding clutch X Cable X Electric box X Support X Mounting X Additive container N R O D D Container X Ekstra container montert Grid frame X Mounting X Container er løs Fittings X Accessories Accessories Form oil sprayer Ikke testet pga. kompressorproblem Reel and hose (form oil) Tank (form oil) Manometer (form oil) Ball valves (form oil) Tool box Transportation lock Mangler Steps to cabin Flyttbar mangler Handbooks X Emergency box X 2 USB Memory Stick Meyco Data CD Winch X Seite 11 von 12 F3.8-701 / MEM 11.07.0
Conveying system N R O D D Nozzle X Injector X Spraying hose X Conveying hose X Conveying pipes X Reduction 100/80 X Bends 90 / 45 X Pipe mounting X HD seals 3 ¼ / 4 X HD coupling X Central lubrication N R O D D Function X Sentralsmøring virker ikke Grease Piping Distribution device BASF Construction Chemicals Dosing system Dosering testet med vann. Gir ca.16liter under rengjøring. Lavt trykk. Mulig rotor/stator bør skiftes. Oppsummering - Full service med olje og filter bør utføres på dieci, hydraulikk og kompressor da det er ukjent når dette ble gjort sist. - Mye betong inne i teleskop. Må rengjøres ordentlig og slitestål sjekkes/byttes. Montering av beskyttelsesduk bør vurderes. Nytt system for slitestål fins også tilgjengelig for ettermontering. - Kompressor leverer ikke luft, mulig innsugningsventil henger. - Teleskop inn/ut virker ikke på radiostyring, men virker OK med kabelstyring. Feil i radio - Noen dårlige slanger på bom. Mye strekk på beskyttesesslange for kabel til encoder 2 - Feilmelding på UPS. Denne forhindrer start av elmotor og er koblet ut. - Sentralsmøring virker ikke. Ingen synlige «lekkasjer». - Formoljetank med trommel montert Takst utført uavhengig av Meyco Equipment Seite 12 von 12 F3.8-701 / MEM 11.07.0