Karsten Moholt AS. Servicing industry throughout Norway and the world since our 1945 incorporation
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1 Karsten Moholt AS Servicing industry throughout Norway and the world since our 1945 incorporation
2 All Areas of Maintenance Offshore Industrial Hydro Traction Shipping
3 Service Area
4 Available Services Full service repair shop for rotating electrical equipment and other electrical equipment Field services Condition monitoring Engineering and technical services Product sales
5 Personnel More than 160 employees Electrical engineers Condition monitoring engineers Motor rewinders Mechanics Electricians Service electronics Service specialists Certified welder Paint and sandblast personnel
6 Qualifications/Certification ISO Quality assurance program ISO 14001:2004 Environment assurance program IECEx sertified service facility :IEC UL sertified service facility Achilles certified Nemko certified workshop for repair of Exequipment EASA: Electrical Apparatus Service Association
7 IECEx Karsten Moholt AS is Scandinavia's first and only IECEx certified service facility Nemko is national scheme in Norway IECEx is an international scheme The IECEx scheme allows Karsten Moholt AS to repair according to existing norms Karsten Moholt AS do not need factory documentation for Ex equipment, to be able to repair
8 Full Service Repair Shop Ex certified Motor service Motor rewind Transformer service Transformer rewind Heater service Heat exchanger service Mechanic workshop Balancing Testing and analysis
9 Rewind workshop Explosion proof up to 13,8 kv Generators and motors Stator rewind Armature rewind Transformer rewind
10 Core loss testing Core loss testing Before and after testing of the stator core confirms the integrity, therefore guarantees performance and efficiency
11 Burn off facilities Precision-controlled burn-off ovens, allows the precision controlled removal of the previously installed stator winding Burnout ovens with capacity up to 2,2mx2,2mx3m
12 Mechanical workshop 5 lathes with capacity up to diameter 1,6 meter and weight 6 tons Vertical turning with capacity up to diameter 2.1 meter and weight 6 ton Hydraulic press (200 tons) Milling machines Electrical saw for metals with diameter up to 450 mm Welding equipment AC and DC Plasma burner Metal spraying equipment
13 Balancing Dynamic balancing stand to kg Unlimited field balancing capability
14 Vacuum pressure treatment Best penetration Tixotropic Varnish Minimum run-off while curing Capacity for large machines Diameter: 2.5 m Heigh:3.6 m Weight: 20 Tonnes
15 Transformer Repair Overhaul oil filled & dry type transformers Testing Repair Rewinding Site repair
16 Heater repair shop Repair and service of industrial and Ex heaters Replacement of elements Pressure test Resertification
17 Heat exchange repair shop Repair and overhaul of all types of heat exchangers Pressuretesting Certification
18 Welding Repair Shop Complete overhauls and minor tune-ups Jobsite servicing Factory-trained personnel OEM replacement parts
19 Pump repair shop Pump motors and pumps: Repair and overhaul of all types of pumps Industrial Ship Offshore Submersible pump motor repair, overhaul and rewind Separate test facility for pumps with verification of characteristics
20 Surface treatment facility Specialised Norsok M501 workshop for Motors and generators Sandblasting Metallization Painting
21 Electronic workshop Repair of electronic units: Printed circuit boards Power supplies Radar equipment Monitors Regulators Welding equipment
22 Forklift workshop Diesel and electric forklifts, side loaders, cleaning machines and high pressure washing equipment. Specialist in EX forklifts. Repair and service at the customers premises or in our workshop
23 Electrical and Mechanical Capacity Electrical testing capacity 500 kva, 6000V AC 700 Amp (440 V) 1000 V DC Mechanical: 30 ton hoist 6 ton forklift 12 ton balancing stand 12 ton lathe machine
24 Test Facilities Test-driving facility with following specification Diesel aggregate 500kVA Hz. AC and DC load testing facility up to 1200kW Test equipment for documentation of motor losses, efficiency temperature and other parameters in repaired and overhauled equipment. Steples control of test voltage between V High voltage testing offline for tan δ, partial discharge and Polarisation index test High-frequency Interturn Short Tester 0-12 kv Equipment for detection of damaged rotorbars and endrings
25 Generator repair Motor repair Change of bearing Balancing Aligment Rewinding Machining Transformer repair Motor installation Dry ice blasting High voltage testing Vibration measurement Thermography Field Services
26 Turbine generator Overhaul Rewind Re-wedge Re-laminate Upgrade Generator Repair
27 Hydro Power Repair Hydro generator Overhaul Rewind Re-wedge Re-laminate Upgrade
28 Motor Installation Motor removal and re-installation Change of bearings Vibration analysis Laser alignment
29 Dry Ice Blasting Clean sensitive electronics in electrical panels Stator windings Transformer bushings
30 Engineering and Technical Total maintenance planning Partial discharge measurement and analysis Diagnostic center Training Transformer oil analysis Engineering services Power system Engineering Services
31 Vibration analysis Vibration measurements / acceptance testing Vibration analysis / diagnostic Temp. installation of online systems Diagnostic center for remote diagnostic which analyze all measurements witch is sent to us by . Both for online and offline systems.
32 Partial Discharge Analysis Partial discharge measurement Sensor installation Analysis of results
33 Transformer Oil Analysis Transformer oil sampling and analysis Dissolved gas content Oil quality analysis
34 Power System Engineering Transient analysis Stability studies Switching analysis Power quality analysis Harmonic analysis Filter design Power factor correction Testing and repair of breakers AVR projecting and installation
35 Product Sales New motors/generators AVR Ball Bearings Drives and starters Vibration measurement systems Forklifts
36 New Motors/Generators Brands: Abb Leroy Somer Siemens Alconza Industrial and Explotion proof Big stock of Abb Ex motors NOK 6M in inventory
37 Drives Abb Leroy somer Drives and Starters
38 Schaffler/FAG One of the largest stock in Norway of ball-bearings Ball Bearings Several thousand different types in stock
39
40 Historie Nødgenerator på Oseberg-C Fabrikat: Siemens Installert i 1990 Tørt miljø Testkjørt hver 14 dag. Er ellers ikke i drift med mindre en nødssituasjon oppstår
41 Survey av generator/tilstandskontroll på plattform Startet med visuell inspeksjon av generator av personell på plattform i forbindelse med rutinevedlikehold Det ble avdekket salt i vikling, og generator ble derfor besluttet sent til verksted for å sikre skikkelig rengjøring Målinger ble utført, men det ble besluttet at maskin skulle sendes i land for forebyggende vedlikehold
42 Mottakskontroll Visuell kontroll Mekanisk kontroll Klaringer for lagre ble målt Akseltetninger ble kontrollert Tetnningsposisjoner ble kontrollert Aksling ble kontrollert for kast Elektrisk kontroll Ikke destruktive målinger ble utført Isolasjonstest ble utført Tan (d) test ble utført PD test ble utført PI test Surgetest ble utført Winding Faults
43 Funn ved tilstandskontroll Visuell kontroll Strips i generator var blitt porøse. Disse kan løsne og gjøre skade på generator, og ble derfor anbefalt benslet inn. Mekanisk generator i god stand Små justeringer og skifte av slitedeler som ble anbefalt Vikling var i tilfredsstillende stand, men tegn til forringelse ble oppdaget VPI ble anbefalt for å forbedre kvalitet på viklingsisolasjon og forlenge levetid å vikling.
44 Reparasjon utført Mekanisk reparasjoner utført Porøse strips er bendslet inn Lagre justert Rotoraksling kontrollert for kast Tetningsposisjon polert Akseltetninger er byttet Elektriske utbedring utført VPI lakket generator Utført nye elektriske målinger
45 Resultat PI målinger for og etter VPI PI målinger før utbedring PI målinger etter utbedring
46 Resultat forts PD før og etter VPI PD grenseverdi PD før utbedring PD etter utbedring
47 Resultat forts Tan (d) før og etter VPI 4,5 4 3,5 3 2,5 2 1,5 Tan (d) grenseverdi Tan (d) før utbedring Tan (d) etter utbedring 1 0,
48 Konklusjon Generator var i god stand i forhold til alder, men den hadde startet et forløp av forringelse grunnet høy alder Det var små tiltak som skulle implementeres for å sette tilbake generator i god som ny tilstand. Dette var tilfelle fordi generator ble sendt til verksted for utbedring før den var kommet langt i forløpet på PF-kurven. Dersom forringelse prosess hadde fått fortsette, ville det blitt mer omfattende og kostbart og sette generator i stand igjen. Dersom prosessen får gå for langt, er det kanskje ikke mulig å oppnå god som ny tilstand for Generator kom inn akkurat i rett tid.
49 Turbingenerator overhaling Offshore installasjon Spesial oppdrag
50 Arbeidsomfang Oppgradere ytelse fra 24 MVA til 30 MVA Komplett nytt kjølerhus Ny oppgradert rotor Ny exciter Bistod i prosjektering av trekkeverktøy i samarbeid med Brush Utarbeidet prosedyre for gjennomføring overhaling og oppgradering Utførte hovedoverhaling Inspeksjon Utbedret stator Overhaling m/rotor skift Installasjon av ny kjøler Testing og prøvekjøring i samarbeid med Brush Overhaling av gammel exciter på vårt verksted Overhaling av gammel kjøler på vårt verksted
51 Skisse på planløsning
52 Skinnegang montert
53 Ny kjøler sliskes på plass
54 Ny kjøler monteres
55 Demontering av exiter
56 Rotor trukket ut på 2stk. spesialvogner
57 Sikring av stator og rotor Sikringsplate i bunn av stator samt støtte sideveis
58 Ende stopper på uttrekks skinne
59 Rotor på transportvogn
60 Klargjøring av løft
61 Rotor løftet opp med 2stk. 10 tonns taljer
62 Taljer slakket av, rotor henger nå i kran
63 Rotor i luftig svev (styretau)
64 Rotor låres ned i transportkasse
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